氮化硅轴承球滚动接触疲劳性能的研究现状
Research Status of Rolling Contact Fatigue Performance of Silicon Nitride Bearing Balls
摘 要
对氮化硅轴承球滚动接触疲劳的研究进行了综述, 介绍了影响氮化硅轴承球滚动接触疲劳性能的主要因素, 包括气孔、表面微裂纹、表面强度、残余应力、表面粗糙度和润滑条件等, 以及介绍了疲劳剥落失效产生的机制, 分析了目前研究所存在的问题, 并对今后的发展方向进行了展望。
轴承球
滚动接触疲劳
silicon nitride
bearing ball
rolling contact fatigue
Abstract
Research on rolling contact fatigue performance of silicon nitride bearing balls are summarized. The main influence factors of rolling contact fatigue performance are introduced, such as pore, surface crack, surface strength, residual stress, surface roughness and lubrication condition. And the mechanism of fatigue spalling is also introduced. Finally, the existent problems are presented, and the future development direction is also prospected.
中图分类号 TH145.1
所属栏目 综述
基金项目
收稿日期 2013/8/13
修改稿日期 2014/4/8
网络出版日期
作者单位点击查看
备注祁海(1989-), 男, 江苏南通人, 硕士研究生。
引用该论文: QI Hai,ZHANG Pei-zhi,GUO Fang-quan. Research Status of Rolling Contact Fatigue Performance of Silicon Nitride Bearing Balls[J]. Materials for mechancial engineering, 2014, 38(6): 1～5
祁海,张培志,郭方全. 氮化硅轴承球滚动接触疲劳性能的研究现状[J]. 机械工程材料, 2014, 38(6): 1～5
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参考文献
【1】HADFIELD M, STOLARSKI T A. Observations of lubricated rolling contact fatigue on silicon nitride rods［J］.Ceramics International,1995,21:13-19.
【2】HADFIELD M. Failure of silicon nitride rolling elements with ring crack defects［J］.Ceramics International,1998,24:379-386.
【3】KANG J, HADFIELD M. The influence of heterogeneous porosity on silicon nitride/steel wear in lubricated rolling contact［J］.Ceramics International,2000,26:315-324.
【4】THOMA K, ROHR L, REHMANN H, et al. Materials failure mechanisms of hybrid ball bearings with silicon nitride balls［J］.Tribology International,2004,37:463-471.
【5】O′BRIEN M J, PRESSER N, ROBINSON E Y. Failure analysis of three Si3N4 balls used in hybrid bearings［J］.Engineering Failure Analysis,2003,10:453-473.
【6】WANG Y, HADFIELD M. The influence of ring crack location on the rolling contact fatigue failure of lubricated silicon nitride: experimental studies［J］.Wear,2000,243:157-166.
【7】WERESZCZAK A A, KIRKLAND T P, JADAAN O M. Strength measure of ceramic spheres using a diametrally compressed “C-sphere” specimen［J］.Journal of the American Ceramic Society,2007,90:1843-1849.
【8】WANG W, HADFIELD M, WERESZCZAK A A. Surface strength of silicon nitride in relation to rolling contact performance［J］.Ceramics International,2009,35:3339-3346.
【9】WANG W, HADFIELD M, WERESZCZAK A A. Surface strength of silicon nitride in relation to rolling contact performance measured on ball-on-rod and modified four-ball tests［J］.Tribology International,2010,43:423-432.
【10】HADFIELD M, TOBE S. Residual stress measurements of hot isostatically pressed silicon nitride rolling elements［J］.Ceramics International,1998,24:387-392.
【11】KANG J, HADFIELD M, TOBE S. Residual stress field of HIPed silicon nitride rolling elements［J］.Ceramics International,2002,28:645-650.
【12】KANG J, HADFIELD M. The effects of lapping load in finishing advanced ceramic balls on a novel eccentric lapping machine［J］.Proceedings of the Institution of Mechanical Engineers Part B: Journal of Engineering Manufacture,2005,219:505-513.
【13】KHAN Z A, HADFIELD M, TOBE S, et al. Ceramic rolling elements with ring crack defects-a residual stress approach［J］.Materials Science and Engineering: A,2005,404:221-226.
【14】KHAN Z A, HADFIELD M. Manufacturing induced residual stress influence on the rolling contact fatigue life performance of lubricated silicon nitride bearing materials［J］.Materials and Design,2007,28:2688-2693.
【15】KANG J, HADFIELD M, CUNDILL R T. Rolling contact fatigue performance of HIPed Si3N4 with different surface roughness［J］.Ceramics International,2001,27:781-794.
【16】KANG J, HADFIELD M, AHMED R. The effects of material combination and surface roughness in lubricated silicon nitride/steel rolling contact fatigue［J］.Materials and Design,2003,24:1-13.
【17】KAHLMAN L, HUTCHINGS I M. Effect of particulate contamination in grease-lubricated hybrid rolling bearings［J］.Tribology Transactions,1999,42:842-850.
【18】金永福, 王黎钦, 古乐, 等. 污染颗粒对Si3N4陶瓷球疲劳影响的研究［J］.哈尔滨工业大学学报,2006,36(2):223-225.
【19】KARASZEWSKI W. The influence of oil additives on spread cracks in silicon nitride［J］.Tribology International,2008,41:889-895.
【20】宋宝玉, 张锋, 刘艳玲. 纳米金刚石对陶瓷球疲劳寿命影响的研究［J］.哈尔滨工业大学学报,2006(增):249-252.
【21】KHAN Z A, HADFIELD M, WANG Y. Pressurised chamber design for conducting rolling contact experiments with liquid refrigerant lubrication［J］.Materials and Design,2005,26:680-689.
【22】魏珊.现代陶瓷轴承的应用［J］.国外轴承技术,1999(1):37-40.
【23】周井玲, 吴国庆, 陈晓阳, 等. 氮化硅陶瓷球显微结构与滚动接触疲劳性能［J］.润滑与密封, 2007,32(3):139-155.
【24】KARUNAMURTHY B, HADFIELD M, VIEILLARD C, et al. Cavitation and rolling wear in silicon nitride［J］.Ceramics International, 2010,36:1373-1381.
【25】KOMATSU M, TONAI H, KOMORITA H. Silicon nitride wear resistant member and method of manufacturing the member: US, 6784131 B2［P］.2004-08-31.
【26】ICHIKAWA M, TAKAMATSU T, SHINDOU N, et al. Ring crack initiation load of silicon nitride bearing balls［J］.JSME International Journal Series A,1995,38(2):226-230.
【27】WANG Y, HADFIELD M. Rolling contact fatigue failure modes of lubricated silicon nitride in relation to ring crack defects［J］.Wear,1999,225/229:1284-1292.
【28】WANG Y, HADFIELD M. Ring crack propagation in silicon nitride under rolling contact［J］.Wear,2001,250:282-292.
【29】WANG Y, HADFIELD M. A study of line defect failure of ceramic rolling elements in rolling contact［J］.Wear,2002,253:975-985.
【30】WANG Y, HADFIELD M. A mechanism for nucleating secondary fractures near a pre-existing flaw subjected to contact loading［J］.Wear,2003,254:597-605.
【31】WANG Y, HADFIELD M. Failure modes of ceramic rolling elements with surface crack defects［J］.Wear,2004,256:208-219.
【32】KIDA K, URAKAMI T, YAMAZAKI T, et al. Surface crack growth of silicon nitride bearings under rolling contact fatigue［J］.Fatigue Fracture Engineering Material Structure, 2004,27:657-668.
【33】ZHAO P, HADFIELD M, WANG Y, et al. The influence of test lubricants on the rolling contact fatigue failure mechanisms of silicon nitride ceramic［J］.Wear,2004,257:1047-1057.
【34】KIDA K, SAITO M, KITAMURA K. Flaking failure originating from a single surface crack in silicon nitride under rolling contact fatigue［J］.Fatigue Fracture Engineering Material Structure,2005,28:1087-1097.
【35】ZHAO P, HADFIELD M, WANG Y, et al. Subsurface propagation of partial ring cracks under rolling contact Part I. Experimental studies［J］.Wear,2006,261:382-389.
【36】HADFIELD M, STOLARSKI T A. The effect of the test machine on the failure mode in lubricated rolling contact of silicon nitride［J］.Tribology International,1995,28:377-382.
【37】KANG J, HADFIELD M. Comparison of four-ball and five-ball rolling contact fatigue tests on lubricated Si3N4/steel contact［J］.Materials and Design,2003,24:595-604.
【38】周井玲,吴国庆,丁锦宏, 等.轴承用球三点接触纯滚动接触疲劳寿命试验机［J］.轴承,2006(6):23-26.
【2】HADFIELD M. Failure of silicon nitride rolling elements with ring crack defects［J］.Ceramics International,1998,24:379-386.
【3】KANG J, HADFIELD M. The influence of heterogeneous porosity on silicon nitride/steel wear in lubricated rolling contact［J］.Ceramics International,2000,26:315-324.
【4】THOMA K, ROHR L, REHMANN H, et al. Materials failure mechanisms of hybrid ball bearings with silicon nitride balls［J］.Tribology International,2004,37:463-471.
【5】O′BRIEN M J, PRESSER N, ROBINSON E Y. Failure analysis of three Si3N4 balls used in hybrid bearings［J］.Engineering Failure Analysis,2003,10:453-473.
【6】WANG Y, HADFIELD M. The influence of ring crack location on the rolling contact fatigue failure of lubricated silicon nitride: experimental studies［J］.Wear,2000,243:157-166.
【7】WERESZCZAK A A, KIRKLAND T P, JADAAN O M. Strength measure of ceramic spheres using a diametrally compressed “C-sphere” specimen［J］.Journal of the American Ceramic Society,2007,90:1843-1849.
【8】WANG W, HADFIELD M, WERESZCZAK A A. Surface strength of silicon nitride in relation to rolling contact performance［J］.Ceramics International,2009,35:3339-3346.
【9】WANG W, HADFIELD M, WERESZCZAK A A. Surface strength of silicon nitride in relation to rolling contact performance measured on ball-on-rod and modified four-ball tests［J］.Tribology International,2010,43:423-432.
【10】HADFIELD M, TOBE S. Residual stress measurements of hot isostatically pressed silicon nitride rolling elements［J］.Ceramics International,1998,24:387-392.
【11】KANG J, HADFIELD M, TOBE S. Residual stress field of HIPed silicon nitride rolling elements［J］.Ceramics International,2002,28:645-650.
【12】KANG J, HADFIELD M. The effects of lapping load in finishing advanced ceramic balls on a novel eccentric lapping machine［J］.Proceedings of the Institution of Mechanical Engineers Part B: Journal of Engineering Manufacture,2005,219:505-513.
【13】KHAN Z A, HADFIELD M, TOBE S, et al. Ceramic rolling elements with ring crack defects-a residual stress approach［J］.Materials Science and Engineering: A,2005,404:221-226.
【14】KHAN Z A, HADFIELD M. Manufacturing induced residual stress influence on the rolling contact fatigue life performance of lubricated silicon nitride bearing materials［J］.Materials and Design,2007,28:2688-2693.
【15】KANG J, HADFIELD M, CUNDILL R T. Rolling contact fatigue performance of HIPed Si3N4 with different surface roughness［J］.Ceramics International,2001,27:781-794.
【16】KANG J, HADFIELD M, AHMED R. The effects of material combination and surface roughness in lubricated silicon nitride/steel rolling contact fatigue［J］.Materials and Design,2003,24:1-13.
【17】KAHLMAN L, HUTCHINGS I M. Effect of particulate contamination in grease-lubricated hybrid rolling bearings［J］.Tribology Transactions,1999,42:842-850.
【18】金永福, 王黎钦, 古乐, 等. 污染颗粒对Si3N4陶瓷球疲劳影响的研究［J］.哈尔滨工业大学学报,2006,36(2):223-225.
【19】KARASZEWSKI W. The influence of oil additives on spread cracks in silicon nitride［J］.Tribology International,2008,41:889-895.
【20】宋宝玉, 张锋, 刘艳玲. 纳米金刚石对陶瓷球疲劳寿命影响的研究［J］.哈尔滨工业大学学报,2006(增):249-252.
【21】KHAN Z A, HADFIELD M, WANG Y. Pressurised chamber design for conducting rolling contact experiments with liquid refrigerant lubrication［J］.Materials and Design,2005,26:680-689.
【22】魏珊.现代陶瓷轴承的应用［J］.国外轴承技术,1999(1):37-40.
【23】周井玲, 吴国庆, 陈晓阳, 等. 氮化硅陶瓷球显微结构与滚动接触疲劳性能［J］.润滑与密封, 2007,32(3):139-155.
【24】KARUNAMURTHY B, HADFIELD M, VIEILLARD C, et al. Cavitation and rolling wear in silicon nitride［J］.Ceramics International, 2010,36:1373-1381.
【25】KOMATSU M, TONAI H, KOMORITA H. Silicon nitride wear resistant member and method of manufacturing the member: US, 6784131 B2［P］.2004-08-31.
【26】ICHIKAWA M, TAKAMATSU T, SHINDOU N, et al. Ring crack initiation load of silicon nitride bearing balls［J］.JSME International Journal Series A,1995,38(2):226-230.
【27】WANG Y, HADFIELD M. Rolling contact fatigue failure modes of lubricated silicon nitride in relation to ring crack defects［J］.Wear,1999,225/229:1284-1292.
【28】WANG Y, HADFIELD M. Ring crack propagation in silicon nitride under rolling contact［J］.Wear,2001,250:282-292.
【29】WANG Y, HADFIELD M. A study of line defect failure of ceramic rolling elements in rolling contact［J］.Wear,2002,253:975-985.
【30】WANG Y, HADFIELD M. A mechanism for nucleating secondary fractures near a pre-existing flaw subjected to contact loading［J］.Wear,2003,254:597-605.
【31】WANG Y, HADFIELD M. Failure modes of ceramic rolling elements with surface crack defects［J］.Wear,2004,256:208-219.
【32】KIDA K, URAKAMI T, YAMAZAKI T, et al. Surface crack growth of silicon nitride bearings under rolling contact fatigue［J］.Fatigue Fracture Engineering Material Structure, 2004,27:657-668.
【33】ZHAO P, HADFIELD M, WANG Y, et al. The influence of test lubricants on the rolling contact fatigue failure mechanisms of silicon nitride ceramic［J］.Wear,2004,257:1047-1057.
【34】KIDA K, SAITO M, KITAMURA K. Flaking failure originating from a single surface crack in silicon nitride under rolling contact fatigue［J］.Fatigue Fracture Engineering Material Structure,2005,28:1087-1097.
【35】ZHAO P, HADFIELD M, WANG Y, et al. Subsurface propagation of partial ring cracks under rolling contact Part I. Experimental studies［J］.Wear,2006,261:382-389.
【36】HADFIELD M, STOLARSKI T A. The effect of the test machine on the failure mode in lubricated rolling contact of silicon nitride［J］.Tribology International,1995,28:377-382.
【37】KANG J, HADFIELD M. Comparison of four-ball and five-ball rolling contact fatigue tests on lubricated Si3N4/steel contact［J］.Materials and Design,2003,24:595-604.
【38】周井玲,吴国庆,丁锦宏, 等.轴承用球三点接触纯滚动接触疲劳寿命试验机［J］.轴承,2006(6):23-26.
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