Springback for 2124 Aluminum Alloy during Creep Aging Forming
摘 要
用变曲率蠕变时效成形试验装置, 考察了时效时间、时效温度和预变形半径三个因素在两两作用下对可时效强化型2124铝合金在蠕变时效过程中回弹量的影响, 对比分析了纯弯曲和横力弯曲对构件回弹量的影响; 通过多元回归分析建立了回弹量预测模型, 并进行了试验验证。结果表明: 在相同的试验条件下, 纯弯曲的回弹量要比横力弯曲的大, 即成形件的弯曲变形模式对回弹量的影响不容忽略; 回归模型对回弹量的预测结果与试验结果吻合较好, 最大偏差不超过9.62%, 验证了回弹量预测模型的可靠性。
Abstract
Based on variable curvature creep age forming test device, the effects of the aging time, aging temperature and elastic pre-deformation radius on the age-reinforced 2124 aluminum alloy creep age springback were studied, and the influence of pure bending and lateral force bending on springback of pieces was compared, and springback prediction model was established through multiple regression analysis, which was verified by experiments. The results show that, in the same test condition, the springback under the pure bending was larger than the transverse bending, which showed that the influence of the flexural deformation mode on springback could not be ignored. Regression model on the springback prediction results coincided with experimental results, and the maximum deviation was less than 9.62%, which verified the feasibility of the springback prediction model.
中图分类号 TG306
所属栏目 新材料 新工艺
基金项目 国家“973”计划资助项目(2010CB731700)
收稿日期 2011/12/21
修改稿日期 2012/9/9
网络出版日期
作者单位点击查看
备注湛利华(1976-), 女, 湖南长沙人, 教授, 博士。
引用该论文: ZHAN Li-hua,TAN Si-ge,HUANG Ming-hui,XU Hua-yang. Springback for 2124 Aluminum Alloy during Creep Aging Forming[J]. Materials for mechancial engineering, 2013, 37(1): 63~67
湛利华,谭斯格,黄明辉,许华阳. 2124铝合金在蠕变时效成形过程中的回弹量[J]. 机械工程材料, 2013, 37(1): 63~67
被引情况:
【1】刘大海,谢永鑫,黎俊初,宗崇文, "7075铝合金蠕变时效成形工艺参数对回弹的影响",机械工程材料 39, 5-8(2015)
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【3】NARIMET S P, PEDDIESON J, BUNCHANAN G R. A simulation procedure for panel age forming[J].Journal of Engineering Materials and Technology, 1998, 120(3): 183-190.
【4】HO K C, LIN J, DEAN T A. Constitutive modelling of primary creep for age forming an aluminum alloy[J].Journal of Materials Processing Technology, 2004, 153/154(11): 122-127.
【5】LIN J, HO K C, DEAN T A. An integrated process for modelling of precipitation hardening and springback in creep age-forming[J].International Journal of Machine Tools and Manufacture, 2006, 46(11): 1266-1270.
【6】ZHU A W, STARKE E A. Materials aspects of age-forming of Al-xCu alloys[J].Journal of Materials Processing Technology, 2001, 117(3): 354-358.
【7】LEVERS A, PRIOR A. Finite element analysis of shot peening[J].Journal of Materials Processing Technology, 1998, 80/81: 304-308.
【8】WATCHAM K. Airbus A380 takes creep aging forming to new heights[J].Materials Word, 2004, 12(2): 10-11.
【9】PITCHER P D, STYLES C M. Creep age-forming of 2024A, 8090 and 7449 alloys[J]. Journal of Materials Science Forum, 2000, 331/337: 455-460.
【10】JEUNECHAMPS P P, HO K C , LIN J, et al. A closed form technique to predict springback in creep age forming[J].International Journal of Mechanical Sciences, 2006, 48(6): 621-629.
【11】HO K C, LIN J, DEAN T A. Modelling of springback in creep forming thick aluminium sheets[J]. International Journal of Plasticity, 2004, 20: 733-751.
【12】甘忠, 洪江波. LY12CZ铝合金材料的时效成形理论与试验研究[D].西安: 西北工业大学, 2005: 58-80.
【13】曾元松, 黄遐, 黄硕. 蠕变时效成形技术研究现状与发展趋势[J].塑性工程学报, 2008, 15(3): 1-8.
【14】黄遐, 曾元松, 黄硕.铝合金2324蠕变时效成形实验研究[J].塑性工程学报, 2009(3): 136-139.
【15】ZHAN Li-hua, LIN Jian-guo, DEAN T A. A review of the development of creep age forming: Experimentation, modeling and applications[J]. International Journal of Machine Tools & Manufacture, 2010, 51(1): 1-17.
【16】周宪斌, 常和生, 戴美云.时效应力松弛校形原理及其在蒙皮制造中的应用[J].北京航空航天大学学报, 1992(2): 65-71.
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