活性TIG焊的研究进展
Research Progress of A-TIG Welding
摘 要
简要介绍了活性TIG(A-TIG)焊的基本原理和特点, 综述了国内外有关A-TIG焊熔深增加的原理、活性剂的研究现状以及数值模拟技术在A-TIG焊中的应用等方面的研究进展, 对此焊接工艺今后的研究发展方向进行了展望。
活性焊剂
电弧收缩
表面张力梯度
activating TIG welding (A-TIG)
activate flux
arc contraction
surface tension gradient
Abstract
The principle and characteristics of activating TIG (A-TIG) welding were introduced briefly, and the relevant principle of fusion deep increase, the research situation of surfactant and numerical simulation technology in A-TIG welding application in China and abroad were reviewed. Finally the prospect of development direction of this welding process in the future was put forward.
中图分类号 TG444
所属栏目 综述
基金项目
收稿日期 2012/7/7
修改稿日期 2013/4/16
网络出版日期
作者单位点击查看
备注彭小洋(1988-), 男, 四川大竹人, 硕士研究生。
引用该论文: PENG Xiao-yang,LING Ze-Min,LIAO Juan,LI Jin-ge. Research Progress of A-TIG Welding[J]. Materials for mechancial engineering, 2013, 37(8): 1～4
彭小洋,凌泽民,廖娟,李金阁. 活性TIG焊的研究进展[J]. 机械工程材料, 2013, 37(8): 1～4
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参考文献
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【3】LUCAN W, HOWSE D. Activating flux-increasing the performance and productivity of the TIG and plasma processes[J].Welding and Metal Fabrication, 1996, 64(1): 11-17.
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【26】陈莉, 胡伦骥.活性剂焊接技术的研究[J].新技术工艺, 2005(4): 39-42.
【27】LIU L M, CAI D H, ZHANG Z D. Gas tungsten arc welding of magnesium alloy using activated flux-coated wire[J].Scripta Materialia, 2007, 57: 695-698.
【28】KOU S, SUN D K. Fluid flow and weld penetration stationary arc welds[J].Metall Trans: A, 1985, 16(1): 203-213.
【29】TSAI N S, EAGAR T W. Distribution of the heat and current fluxes in gas tungsten arcs[J].Metall Trans: B, 1985, 16(4): 841-846.
【30】ZACHARIA T, DAVID S A. Weld pool development during GTA and laser beam welding of Type 304 stainless steel: Part I - theoretical analysis[J].Weld J, 1989, 68(12): 499-509.
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【32】WANG Y, SHI Q, TSAI H L. Modeling of the effects of surface-active elements on flow patterns and weld penetration[J].Metall Trans: B, 2001, 32(2): 145-161.
【33】WANG Y, TSAI H L .Effects of surface active elements on weld pool fluid flow and weld penetration in gas metal arc welding[J].Metall Trans: B, 2001, 32 (6): 501-515.
【34】XU Y L, DONG Z B, WEI Y H, et al. Marangoni convection and weld shape variation in A-TIG welding process[J].Theoretical and Applied Fracture Mechanics, 2007, 48(2): 178-186.
【35】赵玉珍, 雷永平, 史耀武.表面活性元素硫对焊接熔池流动方式和深宽比的影响[J].机械工程学报, 2004, 40(9): 138-143.
【36】张瑞华, 尹燕, 樊丁, 等.A-TIG焊熔深增加机理的数值模拟[J].机械工程学报, 2008, 44(5): 175-180.
【37】雷永平, 史耀武, 田村英一.表面活性元素对Marangoni流和熔池形状影响的数值分析[J].机械工程学报, 1999, 35(5): 29-32.
【38】张瑞华, 樊丁.PHOENICS在焊接数值模拟中的应用[J].甘肃工业大学学报, 2003, 12(4): 26-28.
【39】PASKELL T, LUNDIN C, CASTNER H. GTAW flux increase weld joint penetration [J].Welding Journal, 1997, 76(4): 57-62.
【2】GUREVICH S M, ZAMAKOV V N. Some characteristic features of the welding of titanium with a non-consumable electrode using fluxes[J]. Art Svarke, 1966, 8(12): 13-16.
【3】LUCAN W, HOWSE D. Activating flux-increasing the performance and productivity of the TIG and plasma processes[J].Welding and Metal Fabrication, 1996, 64(1): 11-17.
【4】PEAKELL T, LUNDIN C.GTAW flux increases weld joint penetration[J].Welding Journal, 1997, 76(4): 57-62.
【5】PATON B E. The weldability of steels that have been refined by remelting[J].Automatic Welding, 1974, 27(6): 1-4.
【6】HEIPLE C R, ROPER J R. Mechanism for minor element effort on TIG fusion zone geometry[J].Welding Journal, 1982, 61(4): 97-102.
【7】SIMONIK A G. The effect of contraction of the arc discharge upon the introduction of electronegative elements[J].Svar Proiz, 1976(3): 68-71.
【8】HEIPLE C R, ROPER J R. Surface active element effects on the shape of GTA-laser and electron beam welds[J].Welding Research Supplement, 1983(3): 72-77.
【9】AIDUN D K, MARTIN S A. Effect of sulfur and oxygen on weld penetration of high-purity austenitic stainless steels[J].Mater Eng and Performance, 1997, 6(4): 496-506.
【10】FUJI H, LU S P, NOGI K. Welding pool convection under microgravity and effect of Marangoni convection on weld shape[C]//Proceedings of IFWT in Aviation and Space Industries.Beijing: CMES, 2004: 75-87.
【11】SAVITSKII M M, LESKOV G I. The mechanism of the effects of electrically-negative elements on the penetrating power of an arc with a tungsten cathode[J].Avt Svarka, 1980(9): 17-22.
【12】LUCAS W. Activating flux-increasing the performance and productivity of the TIG and plasma processes[J].Welding and Metall Fabrication, 1996(1): 11-17.
【13】HEIPLE C R, ROPER J R, STANGER R T, et al. Surface active element effects on the shape of GTA, laser and electron beam welds[J].Welding Research Supplement, 1983(3): 72-77.
【14】TANNAKA M, SHIMIZU T, TERASAKI H, et al. Effects of activating flux on arc phenomena in gas tungsten arc welding[J].Science and Technology of Welding and Joining, 2000, 5(6): 397-402.
【15】KATAYAMA S, MIZUTANI M, MATSUNAWA A. Liquid flow inside molten pool during TIG welding and formation mechanism of bubble and porosity[C]//Process of the 7th Symposium. Kobe: [s.n.], 2001: 125-130.
【16】MARYA M. Theoretical and experimental assessment of chloride effects in the A-TIG welding of magnesium[J].Welding in the World, 2002, 46(7/8): 7-21.
【17】SIRE S, MARYA S. New perspectives in TIG welding of aliumnium through flux application FBTIG process[C]// Process of the 7th Symposium .Kobe: [s.n.], 2001: 113-118.
【18】苏仲鸣. 焊剂的性能与使用[M].北京: 机械工业出版社, 1989.
【19】刘黎明, 张兆栋, 沈勇, 等.活性剂对镁合金TIG焊接熔深的影响[J].金属学报, 2006, 42(4): 399-404.
【20】黄勇, 樊丁, 樊清华.表面活性剂对铝合金直流正接A-TIG焊熔深的影响[J].焊接学报, 2004, 10(5): 60-62.
【21】刘凤尧, 杨春利, 林三宝, 等.活性AIG焊电弧光谱分布特征[J].金属学报, 2003, 30(8): 875-878.
【22】DINECHIN G, CHAGNOT C, CASTILLAN F, et al. Evaluation of the tolerances of the A-TIG process applied to the welding of 6mm think stainless steel pipes[J].Welding International, 2002, 16(9): 720-728.
【23】SIRE S, RUCKERT G, MARYA S. Flux optimization for enhanced weld penetration in aluminum contribution to FBTIG process[J].Welding in the World, 2002, 46: 207-217.
【24】MARYA M, EDWARDS G R. Chloride contributions in flux-assisted GTA welding of magnesium alloys[J].Welding Journal, 2002, 81(12): 292-298.
【25】刘凤尧, 林三宝, 杨春利, 等.活性化TIG焊中活性剂和焊接参数对焊缝深宽比的影响[J].焊接学报, 2002, 23(2): 1-5.
【26】陈莉, 胡伦骥.活性剂焊接技术的研究[J].新技术工艺, 2005(4): 39-42.
【27】LIU L M, CAI D H, ZHANG Z D. Gas tungsten arc welding of magnesium alloy using activated flux-coated wire[J].Scripta Materialia, 2007, 57: 695-698.
【28】KOU S, SUN D K. Fluid flow and weld penetration stationary arc welds[J].Metall Trans: A, 1985, 16(1): 203-213.
【29】TSAI N S, EAGAR T W. Distribution of the heat and current fluxes in gas tungsten arcs[J].Metall Trans: B, 1985, 16(4): 841-846.
【30】ZACHARIA T, DAVID S A. Weld pool development during GTA and laser beam welding of Type 304 stainless steel: Part I - theoretical analysis[J].Weld J, 1989, 68(12): 499-509.
【31】ZACHARIA T, DAVID S A. Weld pool development during GTA and laser beam welding of Type 304 stainless steel: Part II-experimental correlation[J].Weld J, 1989, 68(12): 5105-5185.
【32】WANG Y, SHI Q, TSAI H L. Modeling of the effects of surface-active elements on flow patterns and weld penetration[J].Metall Trans: B, 2001, 32(2): 145-161.
【33】WANG Y, TSAI H L .Effects of surface active elements on weld pool fluid flow and weld penetration in gas metal arc welding[J].Metall Trans: B, 2001, 32 (6): 501-515.
【34】XU Y L, DONG Z B, WEI Y H, et al. Marangoni convection and weld shape variation in A-TIG welding process[J].Theoretical and Applied Fracture Mechanics, 2007, 48(2): 178-186.
【35】赵玉珍, 雷永平, 史耀武.表面活性元素硫对焊接熔池流动方式和深宽比的影响[J].机械工程学报, 2004, 40(9): 138-143.
【36】张瑞华, 尹燕, 樊丁, 等.A-TIG焊熔深增加机理的数值模拟[J].机械工程学报, 2008, 44(5): 175-180.
【37】雷永平, 史耀武, 田村英一.表面活性元素对Marangoni流和熔池形状影响的数值分析[J].机械工程学报, 1999, 35(5): 29-32.
【38】张瑞华, 樊丁.PHOENICS在焊接数值模拟中的应用[J].甘肃工业大学学报, 2003, 12(4): 26-28.
【39】PASKELL T, LUNDIN C, CASTNER H. GTAW flux increase weld joint penetration [J].Welding Journal, 1997, 76(4): 57-62.
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