FEM Simulation of Lap Shear Strength of Clinched Joints
摘 要
对压印接头进行了拉伸-剪切试验, 用有限元软件对压印接头的拉剪过程和失效模式进行有限元模拟, 并推导出了拉剪强度的预测公式。结果表明: 根据压印接头的截面形状和尺寸, 并充分考虑材料之间的接触形式和摩擦而建立的有限元模型, 能够较好地预测压印接头的拉剪强度和失效模式;铝-铝和钢-钢同种材料的压印接头在拉剪载荷下的失效模式为上板在颈部最薄处断裂;提出的压印接头强度预测公式能准确预测接头强度, 铝-铝接头和钢-钢接头拉剪强度的预测误差分别为4.6%和5.8%;拉剪强度主要取决于连接模具半径、上板材料强度和颈部厚度。
Abstract
Tensile-shear test was carried out for clinched joint, and finite element model was establishes to simulate the tensile shear process and the failure mode, and lap shear strength prediction formula was presented. The results show finite element model, which was established by shape, size of section of clinched joint and considering the contact conditions and friction between materials and friction, could be used to predict the lap shear strength and failure mode of clinched joint. Failure occured in the upper sheet with the minimum thickness for Al-Al and steel-steel clinched joints in the tensile-shear tests. Strength formula for joint strength could be used to predict the lap shear strength of clinched joint with the error of 4.6% for Al-Al clinched joint and 5.8% for steel-steel clinched joint. The lap shear strength mainly depended on the punch radius, shear strength of upper sheet and the neck-thickness.
中图分类号 TG386
所属栏目 物理模拟与数值模拟
基金项目 国家自然科学基金资助项目(50965009);昆明理工大学分析测试基金资助项目(2011489)
收稿日期 2012/9/9
修改稿日期 2013/6/21
网络出版日期
作者单位点击查看
备注杨慧艳(1989-), 女, 山东菏泽人, 硕士研究生。
引用该论文: YANG Hui-yan,HE Xiao-cong,ZHOU Shen,DING Yan-fang. FEM Simulation of Lap Shear Strength of Clinched Joints[J]. Materials for mechancial engineering, 2013, 37(9): 74~78
杨慧艳,何晓聪,周森,丁燕芳. 压印接头拉剪强度的有限元模拟[J]. 机械工程材料, 2013, 37(9): 74~78
被引情况:
【1】王医锋,何晓聪,曾 凯,卢 毅,王玉奇, "局部热处理对TA1钛合金-SPCC钢压印接头失效行为的影响",机械工程材料 40, 86-89(2016)
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】HE X. Recent development in finite element analysis of clinched joints[J].International Journal of Advanced Manufacturing Technology, 2010, 48(5/8): 607-612.
【2】HE X. Coefficient of variation and its application to strength prediction of clinched joints[J].Advanced Science Letters, 2011, 4(4/5): 1757-1760.
【3】DE PAULA A A, AGUILAR M T P, PERTENCE A E M, et al. Finite element simulations of the clinch joining of metallic sheets[J].Journal of Materials Processing Technology, 2007, 182(1/3): 352-357.
【4】JACEK M. The analysis of lock forming mechanism in the clinching joint[J].Materials and Design, 2011, 32(10): 4943-4954.
【5】VARIS J P. The suitability for round clinching tools for high-strength structural steel[J].Thin-Walled Structures, 2002, 40(3): 225-238.
【6】VARIS J P.The suitability of clinching as a joining method for high-strength structural steel[J].Journal of Materials Processing Technology, 2003, 132(1/3): 242-249.
【7】LEE C J, KIM J Y, LEE S K, et al. Design of mechanical clinching tools for joining of aluminium alloy sheets[J].Materials and Design, 2010, 31(4): 1854-1861.
【8】LEE C J, KIM J Y, LEE S K, et al. Parametric study on mechanical clinching process for joining aluminum alloy and high-strength steel sheets[J].Journal of Materials Processing Technology, 2010, 24(1): 123-126.
【9】周云郊, 兰凤崇, 黄信宏, 等.钢铝板材压力连接模具集合参数多目标优化[J].材料科学与工艺, 2011, 19(6): 86-99.
【10】龙江启, 兰凤崇, 陈吉清.基于神经网络无铆钉自冲铆接接头力学性能预测[J].计算机集成制造系统, 2009, 15(8): 1614-1630.
【2】HE X. Coefficient of variation and its application to strength prediction of clinched joints[J].Advanced Science Letters, 2011, 4(4/5): 1757-1760.
【3】DE PAULA A A, AGUILAR M T P, PERTENCE A E M, et al. Finite element simulations of the clinch joining of metallic sheets[J].Journal of Materials Processing Technology, 2007, 182(1/3): 352-357.
【4】JACEK M. The analysis of lock forming mechanism in the clinching joint[J].Materials and Design, 2011, 32(10): 4943-4954.
【5】VARIS J P. The suitability for round clinching tools for high-strength structural steel[J].Thin-Walled Structures, 2002, 40(3): 225-238.
【6】VARIS J P.The suitability of clinching as a joining method for high-strength structural steel[J].Journal of Materials Processing Technology, 2003, 132(1/3): 242-249.
【7】LEE C J, KIM J Y, LEE S K, et al. Design of mechanical clinching tools for joining of aluminium alloy sheets[J].Materials and Design, 2010, 31(4): 1854-1861.
【8】LEE C J, KIM J Y, LEE S K, et al. Parametric study on mechanical clinching process for joining aluminum alloy and high-strength steel sheets[J].Journal of Materials Processing Technology, 2010, 24(1): 123-126.
【9】周云郊, 兰凤崇, 黄信宏, 等.钢铝板材压力连接模具集合参数多目标优化[J].材料科学与工艺, 2011, 19(6): 86-99.
【10】龙江启, 兰凤崇, 陈吉清.基于神经网络无铆钉自冲铆接接头力学性能预测[J].计算机集成制造系统, 2009, 15(8): 1614-1630.
相关信息