Reason Analysis on Cracks of Flange Welding Joint Matched with a Relief Valve
摘 要
某集气装置原料气放空安全阀配对法兰焊口处出现裂纹, 通过宏观以及微观检验、化学成分分析、力学性能测试等方法对裂纹产生的原因进行了分析。结果表明: 该裂纹为硫化物应力腐蚀开裂所致, 焊接工艺不当或焊后冷却速度过快导致焊接接头区域出现硫化物应力腐蚀开裂敏感性组织是该焊口产生裂纹的主要原因。
Abstract
Cracks have occurred in the welding joint of the flange, which is matched with a blowdown relief valve of a gas collecting device. The reason of crack was analyzed by means of macro and micro examination, chemical composition analysis, mechnical property testing and so on. The results showed that the sulfide stress corrosion cracking had occurred, and improper welding procedure or excessive cooling rate after welding was the main reason leading to the susceptive microstructure of sulfide stress corrosion cracking which resulted in the cracks in the weld.
中图分类号 TE866
所属栏目 质量控制与失效分析
基金项目
收稿日期 2011/11/7
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备注李科(1984-), 男, 工程师, 硕士。
引用该论文: LI Ke,LIU Jian-hua,LI Tian-lei,CAO Xiao-yan,SHI Dai-yan,YIN Ming-xue,JIANG Fang. Reason Analysis on Cracks of Flange Welding Joint Matched with a Relief Valve[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2012, 48(7): 478~482
李科,柳建华,李天雷,曹晓燕,施岱艳,殷名学,姜放. 安全阀配对法兰焊口裂纹产生原因分析[J]. 理化检验-物理分册, 2012, 48(7): 478~482
被引情况:
【1】王长健,颜凌云,刘俊清, "16MnⅢ钢法兰锻件焊接开裂原因分析",理化检验-物理分册 51, 52-54(2015)
【2】杨晓,夏申琳,李雪峰, "16Mn钢长轴裂纹缺陷成因分析",理化检验-物理分册 51, 62-64(2015)
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参考文献
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【2】高进,孙金厂.金属材料应力腐蚀失效分析[J].焊管, 2001,15(1): 47-50.
【3】TAWANCY H M.Failure of hydrocracker heat exchanger tubes in an oil refinery by polythionic acid-stress corrosion cracking[J].Engineering Failure Analysis, 2009,16(7): 2091-2097.
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