Acoustic Emission Testing Technology in Diagnosis of Bearing Failure
摘 要
声发射技术是自20世纪60年代开始,到目前逐步成熟的一种无损检测技术。声发射以其灵敏度高、频响范围宽、信息量大和动态检测等特点,为轴承检测和故障诊断提供了一条新的途径,也是近年来轴承故障诊断研究领域的热点。综述了国内外声发射技术在滚动轴承和滑动轴承检测中的应用。通过分析,总结出轴承声发射检测技术下一步的研究方向,并指出轴承故障的声发射检测是振动检测的有力补充工具,特别是在轴承低转速和故障早期的检测中更能发挥作用。
Abstract
Acoustic emission technique(AET) is a progressive mature nondestructive testing method which began in 1960s. The AET provide a new approach to the testing and failure diagnosis of bearing because of its characteristics of high sensitivity, wide frequency response range, large quantity and dynamic detection. And it is also the bearing fault diagnosis area of research focus in recent years. The application of acoustic emission technique in the world and China in the rolling and sliding bearings detection was reviewed. By analyzing the acoustic emission detection of bearing, the future research direction was concluded, and it indicated that acoustic emission detection of bearing failure was a powerful supplementary tool for vibration testing, especially in the bearing failure of low speed and better early detection role.
中图分类号 TG115.28
所属栏目 综述
基金项目 “十二五”国家科技支撑计划资助项目(2011BAK06B05);国家质检总局科技计划资助项目(2009QK016)
收稿日期 2010/7/2
修改稿日期
网络出版日期
作者单位点击查看
备注袁俊(1985-),男,硕士,从事特种设备无损检测技术研究。
引用该论文: YUAN Jun,SHEN Gong-Tian,WU Zhan-Wen,LU CHAO. Acoustic Emission Testing Technology in Diagnosis of Bearing Failure[J]. Nondestructive Testing, 2011, 33(4): 5~10
袁俊,沈功田,吴占稳,卢超. 轴承故障诊断中的声发射检测技术[J]. 无损检测, 2011, 33(4): 5~10
被引情况:
【1】席剑辉,韩彦哲,苏荣辉,傅莉, "基于EEMD的滚动轴承故障特征主元分析和PNN建模",无损检测 36, 74-78(2014)
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参考文献
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【17】Li C J, Li S Y. Acoustic emission analysis for bearing condition monitoring[J]. Wear,1985,185(1/2):67-74.
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【24】黄涛,张辉.AE技术对滚动轴承故障诊断的研究[J].石油华工高等学校学报,1996,9(1):49-52.
【25】理华,徐春广,肖定国,等.滚动轴承声发射检测技术[J].轴承,2002(7):24-26.
【26】理华,徐春广,郑军,等.小波包原理在滚动轴承声发射检测技术中的应用[J].机械,2002,29(4):11-12.
【27】姜城君,李孟源,杨黎明.采用声发射技术对货车轮对轴承故障进行诊断[J].铁道车辆,2004,42(1):20-21.
【28】陈春朝,李孟源,王恒迪,等.铁路货车轴承的声发射故障诊断及分析[J].轴承,2006(1):36-38.
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【31】郝如江.声发射和形态学方法在滚动轴承故障诊断中的应用[D].北京:清华大学,2008.
【32】Catlin J B. The use of ultrasonic diagnostic technique to detect rolling element bearing defects. Proceedings of the machinery and vibration monitoring and analysis meeting[J]. Vibration Institute, IL,1983(4):123-130.
【33】李圣怡, Li C J.声发射分析用于轴承状态监测的研究[J].国防科技大学学报,1991,13(3):56-61.
【34】Morhain A, Mba D. Bearing defect diagnosis and acoustic emission[J]. Proc Instn Meeh Engrs, Part J: Journal of Engineering Tribology,2003,217(4):257-272.
【35】Hawman M W, Galinaitis W S. Acoustic emission monitoring of rolling element bearings[J]. Ultrasonics Symposium,1988:885-889.
【36】Barclay J, Bannach R. Multiparaeter condition monitoring[J]. Noise and Vibration Worldwide,1922(3):17-20.
【37】黄涛,张辉.AE技术对滚动轴承故障诊断的研究[J].石油华工高等学校学报,1996,9(1):49-52.
【38】理华,徐春广,肖定国,等.滚动轴承声发射检测技术[J].轴承,2002(7):24-26.
【39】理华,徐春广,郑军,等.小波包原理在滚动轴承声发射检测技术中的应用[J].机械,2002,29(4):11-12.
【40】姜城君,李孟源,杨黎明.采用声发射技术对货车轮对轴承故障进行诊断[J].铁道车辆,2004,42(1):20-21.
【41】陈春朝,李孟源,王恒迪,等.铁路货车轴承的声发射故障诊断及分析[J].轴承,2006(1):36-38.
【42】赵转哲,李孟源.铁路货车轴承故障声发射信号的小波分析处理[J].轴承,2005(3):30-31.
【43】李风英,沈玉娣,熊军.滚动轴承故障的声发射检测技术[J].无损检测,2005,27(11):583-586.
【44】郝如江.声发射和形态学方法在滚动轴承故障诊断中的应用[D].北京:清华大学,2008.
【45】Catlin J B. The use of ultrasonic diagnostic technique to detect rolling element bearing defects. Proceedings of the machinery and vibration monitoring and analysis meeting[J]. Vibration Institute, IL,1983(4):123-130.
【46】李圣怡, Li C J.声发射分析用于轴承状态监测的研究[J].国防科技大学学报,1991,13(3):56-61.
【47】Morhain A, Mba D. Bearing defect diagnosis and acoustic emission[J]. Proc Instn Meeh Engrs, Part J: Journal of Engineering Tribology,2003,217(4):257-272.
【48】Hawman M W, Galinaitis W S. Acoustic emission monitoring of rolling element bearings[J]. Ultrasonics Symposium,1988:885-889.
【49】Barclay J, Bannach R. Multiparaeter condition monitoring[J]. Noise and Vibration Worldwide,1922(3):17-20.
【50】黄涛,张辉.AE技术对滚动轴承故障诊断的研究[J].石油华工高等学校学报,1996,9(1):49-52.
【51】理华,徐春广,肖定国,等.滚动轴承声发射检测技术[J].轴承,2002(7):24-26.
【52】理华,徐春广,郑军,等.小波包原理在滚动轴承声发射检测技术中的应用[J].机械,2002,29(4):11-12.
【53】姜城君,李孟源,杨黎明.采用声发射技术对货车轮对轴承故障进行诊断[J].铁道车辆,2004,42(1):20-21.
【54】陈春朝,李孟源,王恒迪,等.铁路货车轴承的声发射故障诊断及分析[J].轴承,2006(1):36-38.
【55】赵转哲,李孟源.铁路货车轴承故障声发射信号的小波分析处理[J].轴承,2005(3):30-31.
【56】李风英,沈玉娣,熊军.滚动轴承故障的声发射检测技术[J].无损检测,2005,27(11):583-586.
【57】郝如江.声发射和形态学方法在滚动轴承故障诊断中的应用[D].北京:清华大学,2008.
【58】Catlin J B. The use of ultrasonic diagnostic technique to detect rolling element bearing defects. Proceedings of the machinery and vibration monitoring and analysis meeting[J]. Vibration Institute, IL,1983(4):123-130.
【59】李圣怡, Li C J.声发射分析用于轴承状态监测的研究[J].国防科技大学学报,1991,13(3):56-61.
【60】Morhain A, Mba D. Bearing defect diagnosis and acoustic emission[J]. Proc Instn Meeh Engrs, Part J: Journal of Engineering Tribology,2003,217(4):257-272.
【61】Hawman M W, Galinaitis W S. Acoustic emission monitoring of rolling element bearings[J]. Ultrasonics Symposium,1988:885-889.
【62】Barclay J, Bannach R. Multiparaeter condition monitoring[J]. Noise and Vibration Worldwide,1922(3):17-20.
【63】黄涛,张辉.AE技术对滚动轴承故障诊断的研究[J].石油华工高等学校学报,1996,9(1):49-52.
【64】理华,徐春广,肖定国,等.滚动轴承声发射检测技术[J].轴承,2002(7):24-26.
【65】理华,徐春广,郑军,等.小波包原理在滚动轴承声发射检测技术中的应用[J].机械,2002,29(4):11-12.
【66】姜城君,李孟源,杨黎明.采用声发射技术对货车轮对轴承故障进行诊断[J].铁道车辆,2004,42(1):20-21.
【67】陈春朝,李孟源,王恒迪,等.铁路货车轴承的声发射故障诊断及分析[J].轴承,2006(1):36-38.
【68】赵转哲,李孟源.铁路货车轴承故障声发射信号的小波分析处理[J].轴承,2005(3):30-31.
【69】李风英,沈玉娣,熊军.滚动轴承故障的声发射检测技术[J].无损检测,2005,27(11):583-586.
【70】郝如江.声发射和形态学方法在滚动轴承故障诊断中的应用[D].北京:清华大学,2008.
【2】郭大威,徐桢基,顾敦清,等.滑动轴承的失效分析[M].北京:机械工业出版社,1985:139-147.
【3】ISO 22096: 2007(E)机器状态监测与诊断声发射[S].
【4】腾山邦久.声发射(AE)技术的应用[M].北京:冶金工业出版社,1996.
【5】Laktyushin A N, Smilovenko O O, Laktyushina T V. Dynamics of a rotor in film lubrication bearings[J]. Journal of Engineering Physics and Thermophysics,2003,76(5):1131-1138.
【6】Kwon Oh-Yang, Yoon Dong-Jin. Monitoring of lubrication quality in a simulated journal.bearing system by acoustic emission[C]. The Asian-Pacific Conference on NDT, Shanghai,2008.
【7】张艾萍,孙伟,叶荣学.汽轮发电机组轴承运行状态声发射监测研究[J].汽轮机技术,1998,40(1):29-32.
【8】秦萍,阎兵,宋仁勇.滑动轴承接触摩擦故障的状态监测[J].中国机械工程,2002,13(8):689-691.
【9】秦萍.动载荷滑动轴承故障诊断的研究[D].西安:西安交通大学,2004.
【10】刘凌厉,任宏,谭达明,等.柴油机滑动轴承故障的声发射诊断[J].叉车技术,2003(1):19-21.
【11】李录平,邹新元,饶洪德,等.滑动轴承的声发射信号特征与轴承状态的关系试验研究[J].汽轮机技术,2009,51(5):369-371.
【12】王晓伟,刘占生,张广辉,等.基于声发射的可倾瓦径向滑动轴承碰磨故障诊断[J].中国电机工程学报,2009,29(8):64-68.
【13】黄琪,余波,李录平,等.基于声发射检测的滑动轴承状态诊断实验研究[J].电站系统工程,2008,24(2):15-16.
【14】Tandon N, Nakra B C. Defect detection of rolling element bearings by acoustic emission method[J]. Journal of Acoustic Emission,1990,9(1):25-28.
【15】Choudhury A, Tandon N. Application of acoustic emission technique for the detection of defects in rolling element bearings[J]. Tribology Internationa1,2000(33):39-45.
【16】Rogers L M. The application of vibration analysis and acoustic emission source location to online condition monitoring of antifriction bearings[J]. Tribology International,1979,12(2):51-59.
【17】Li C J, Li S Y. Acoustic emission analysis for bearing condition monitoring[J]. Wear,1985,185(1/2):67-74.
【18】Kaewkongka T, Jau Y H. Application of acoustic emission to condition monitoring of rolling element bearings[J]. Measurement and Control,2001,34(8):245-247.
【19】Catlin J B. The use of ultrasonic diagnostic technique to detect rolling element bearing defects. Proceedings of the machinery and vibration monitoring and analysis meeting[J]. Vibration Institute, IL,1983(4):123-130.
【20】李圣怡, Li C J.声发射分析用于轴承状态监测的研究[J].国防科技大学学报,1991,13(3):56-61.
【21】Morhain A, Mba D. Bearing defect diagnosis and acoustic emission[J]. Proc Instn Meeh Engrs, Part J: Journal of Engineering Tribology,2003,217(4):257-272.
【22】Hawman M W, Galinaitis W S. Acoustic emission monitoring of rolling element bearings[J]. Ultrasonics Symposium,1988:885-889.
【23】Barclay J, Bannach R. Multiparaeter condition monitoring[J]. Noise and Vibration Worldwide,1922(3):17-20.
【24】黄涛,张辉.AE技术对滚动轴承故障诊断的研究[J].石油华工高等学校学报,1996,9(1):49-52.
【25】理华,徐春广,肖定国,等.滚动轴承声发射检测技术[J].轴承,2002(7):24-26.
【26】理华,徐春广,郑军,等.小波包原理在滚动轴承声发射检测技术中的应用[J].机械,2002,29(4):11-12.
【27】姜城君,李孟源,杨黎明.采用声发射技术对货车轮对轴承故障进行诊断[J].铁道车辆,2004,42(1):20-21.
【28】陈春朝,李孟源,王恒迪,等.铁路货车轴承的声发射故障诊断及分析[J].轴承,2006(1):36-38.
【29】赵转哲,李孟源.铁路货车轴承故障声发射信号的小波分析处理[J].轴承,2005(3):30-31.
【30】李风英,沈玉娣,熊军.滚动轴承故障的声发射检测技术[J].无损检测,2005,27(11):583-586.
【31】郝如江.声发射和形态学方法在滚动轴承故障诊断中的应用[D].北京:清华大学,2008.
【32】Catlin J B. The use of ultrasonic diagnostic technique to detect rolling element bearing defects. Proceedings of the machinery and vibration monitoring and analysis meeting[J]. Vibration Institute, IL,1983(4):123-130.
【33】李圣怡, Li C J.声发射分析用于轴承状态监测的研究[J].国防科技大学学报,1991,13(3):56-61.
【34】Morhain A, Mba D. Bearing defect diagnosis and acoustic emission[J]. Proc Instn Meeh Engrs, Part J: Journal of Engineering Tribology,2003,217(4):257-272.
【35】Hawman M W, Galinaitis W S. Acoustic emission monitoring of rolling element bearings[J]. Ultrasonics Symposium,1988:885-889.
【36】Barclay J, Bannach R. Multiparaeter condition monitoring[J]. Noise and Vibration Worldwide,1922(3):17-20.
【37】黄涛,张辉.AE技术对滚动轴承故障诊断的研究[J].石油华工高等学校学报,1996,9(1):49-52.
【38】理华,徐春广,肖定国,等.滚动轴承声发射检测技术[J].轴承,2002(7):24-26.
【39】理华,徐春广,郑军,等.小波包原理在滚动轴承声发射检测技术中的应用[J].机械,2002,29(4):11-12.
【40】姜城君,李孟源,杨黎明.采用声发射技术对货车轮对轴承故障进行诊断[J].铁道车辆,2004,42(1):20-21.
【41】陈春朝,李孟源,王恒迪,等.铁路货车轴承的声发射故障诊断及分析[J].轴承,2006(1):36-38.
【42】赵转哲,李孟源.铁路货车轴承故障声发射信号的小波分析处理[J].轴承,2005(3):30-31.
【43】李风英,沈玉娣,熊军.滚动轴承故障的声发射检测技术[J].无损检测,2005,27(11):583-586.
【44】郝如江.声发射和形态学方法在滚动轴承故障诊断中的应用[D].北京:清华大学,2008.
【45】Catlin J B. The use of ultrasonic diagnostic technique to detect rolling element bearing defects. Proceedings of the machinery and vibration monitoring and analysis meeting[J]. Vibration Institute, IL,1983(4):123-130.
【46】李圣怡, Li C J.声发射分析用于轴承状态监测的研究[J].国防科技大学学报,1991,13(3):56-61.
【47】Morhain A, Mba D. Bearing defect diagnosis and acoustic emission[J]. Proc Instn Meeh Engrs, Part J: Journal of Engineering Tribology,2003,217(4):257-272.
【48】Hawman M W, Galinaitis W S. Acoustic emission monitoring of rolling element bearings[J]. Ultrasonics Symposium,1988:885-889.
【49】Barclay J, Bannach R. Multiparaeter condition monitoring[J]. Noise and Vibration Worldwide,1922(3):17-20.
【50】黄涛,张辉.AE技术对滚动轴承故障诊断的研究[J].石油华工高等学校学报,1996,9(1):49-52.
【51】理华,徐春广,肖定国,等.滚动轴承声发射检测技术[J].轴承,2002(7):24-26.
【52】理华,徐春广,郑军,等.小波包原理在滚动轴承声发射检测技术中的应用[J].机械,2002,29(4):11-12.
【53】姜城君,李孟源,杨黎明.采用声发射技术对货车轮对轴承故障进行诊断[J].铁道车辆,2004,42(1):20-21.
【54】陈春朝,李孟源,王恒迪,等.铁路货车轴承的声发射故障诊断及分析[J].轴承,2006(1):36-38.
【55】赵转哲,李孟源.铁路货车轴承故障声发射信号的小波分析处理[J].轴承,2005(3):30-31.
【56】李风英,沈玉娣,熊军.滚动轴承故障的声发射检测技术[J].无损检测,2005,27(11):583-586.
【57】郝如江.声发射和形态学方法在滚动轴承故障诊断中的应用[D].北京:清华大学,2008.
【58】Catlin J B. The use of ultrasonic diagnostic technique to detect rolling element bearing defects. Proceedings of the machinery and vibration monitoring and analysis meeting[J]. Vibration Institute, IL,1983(4):123-130.
【59】李圣怡, Li C J.声发射分析用于轴承状态监测的研究[J].国防科技大学学报,1991,13(3):56-61.
【60】Morhain A, Mba D. Bearing defect diagnosis and acoustic emission[J]. Proc Instn Meeh Engrs, Part J: Journal of Engineering Tribology,2003,217(4):257-272.
【61】Hawman M W, Galinaitis W S. Acoustic emission monitoring of rolling element bearings[J]. Ultrasonics Symposium,1988:885-889.
【62】Barclay J, Bannach R. Multiparaeter condition monitoring[J]. Noise and Vibration Worldwide,1922(3):17-20.
【63】黄涛,张辉.AE技术对滚动轴承故障诊断的研究[J].石油华工高等学校学报,1996,9(1):49-52.
【64】理华,徐春广,肖定国,等.滚动轴承声发射检测技术[J].轴承,2002(7):24-26.
【65】理华,徐春广,郑军,等.小波包原理在滚动轴承声发射检测技术中的应用[J].机械,2002,29(4):11-12.
【66】姜城君,李孟源,杨黎明.采用声发射技术对货车轮对轴承故障进行诊断[J].铁道车辆,2004,42(1):20-21.
【67】陈春朝,李孟源,王恒迪,等.铁路货车轴承的声发射故障诊断及分析[J].轴承,2006(1):36-38.
【68】赵转哲,李孟源.铁路货车轴承故障声发射信号的小波分析处理[J].轴承,2005(3):30-31.
【69】李风英,沈玉娣,熊军.滚动轴承故障的声发射检测技术[J].无损检测,2005,27(11):583-586.
【70】郝如江.声发射和形态学方法在滚动轴承故障诊断中的应用[D].北京:清华大学,2008.
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