Outdoor Temperature Changes Effect on Stress Measurement by Barkhausen
摘 要
钢轨常年暴露在外,随着气候的四季变化钢轨温度会有很大的差异,从而产生温度应力。在采用巴克豪森噪声(MBN)检测方法对温度应力进行检测中,温度改变造成的应力变化,以及温度的变化对MBN本身的影响,两方面的因素都造成MBN信号的变化。为了提取反映应力变化的信息,介绍了MBN检测系统的设计,在保证应力不变而环境温度发生改变的情况下进行试验,并讨论分析了各特征值随温度的变化与应力的变化的关系。研究发现,在试样的弹性范围内,MBN的平均值、均方根、振铃数、峰值、峰宽比都随着温度的升高而减小,但变化率有所区别。最后寻找出随温度变化较小而随应力变化较大的特征值,从理论上对温度变化影响钢轨应力这一现象作出解释,并对试验过程中钢轨内部残余应力、温度分布不均等问题及造成的影响进行讨论。
Abstract
Exposed outside yearly, the rails temperature shall be very different with climate change in seasons, resulting in thermal stress. In the using of Barkhausen noise(MBN) detection to test the thermal stress, the temperature changes have effects on the stress and the MBN itself, both of the two factors cause changes in MBN signal. To extract the information which reflects the stresschange, this paper introduced the design of MBN detection system. To guarantee the constant stress and temperature changes, the MBN signals in the laboratory were tested and the relationship between the features and changing temperature was discussed under the constant stress. It was found that, within the elastic range in the sample, MBN average, RMS, counts, peak, peak-width ratio decreased with the increase of temperature. However, the rate of change was different. Finally the features which have smaller changes with temperature changes and bigger changes with stress changes were found out. It explained the phenomenon which temperature changes have effect on the rail stress from the theory and analyze the impact of the residual stress, uneven distribution of temperature in the testing.
中图分类号 TG115.28
所属栏目 2011年远东无损检测论坛论文精选
基金项目 国家自然科学基金资助项目(50907032),江苏省科技厅项目(BE2009162,BZ2009051),博士点基金资助项目(20093218120019)
收稿日期 2011/5/30
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引用该论文: YAN Xiao-Ming,WANG Ping,TIAN Gui-Yun,JIA Xiao-Yuan,ZHU Qiu-Jun. Outdoor Temperature Changes Effect on Stress Measurement by Barkhausen[J]. Nondestructive Testing, 2011, 33(12): 14~20
闫小明,王平,田贵云,贾晓媛. 室外温度变化对巴克豪森检测的影响[J]. 无损检测, 2011, 33(12): 14~20
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参考文献
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【2】John W Wilson, Gui Yun Tian, Vaidhianathasamy Moorthy, et al. Magneto-acoustic emission and magnetic barkhausen emission for case depth measurement in En36 gear steel[J]. IEEE Transactions on Magnetics,2009,45(1):177-183.
【3】Ping WANG, Shougao ZHU, Guiyun TIAN, et al. Stress measurement using magnetic barkhausen noise and metal magnetic memory testing[J]. Measurement Science & Technology,2010,21(5):055703.
【4】余玉武.对照Barkhausen效应研究硅钢磁声发射源机制[D].武汉:武汉大学,1990.
【5】John Wilson, Gui Yun Tian. Pulsed magneto-acoustic emission sensor array for stress measurement and material characterisation[C]. School of Computing and Engineering Researchers Conference, University of Huddersfield,2006.
【6】Stewart D M, Stevens K J, Kaiser A B. Magnetic Barkhausen noise analysis of stress in steel[J]. Current Applied Physics,2004(4):308-311.
【7】刘明珠,杨从晶,于助,等.巴克豪森噪声在应力及疲劳损伤检测上的应用[J].哈尔滨理工大学学报,2001,6(1):73-76.
【8】Lo C C H, Jakubovics J P, Scruby C B. Monitoring the microstructure of pearlitic steels by magnetoacoustic emission[J]. Journal of Applied Physics,1997,81(8):4069-4071.
【9】于石生,田浩.基于巴克豪森效应的无缝钢轨纵向应力测试[J].无损检测,2002,24(3):93-95.
【10】田浩,于石生,赵小莹.利用巴克豪森效应测定钢轨纵向应力[J].材料科学与工艺,2004,12(2):196-198.
【11】杨雅荣,王平,田贵云.基于巴克豪森效应的钢轨表面应力研究[J].无损检测,2010,32(10):757.
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