钛合金和镍合金加工用新型刀具材料的研究进展
Research Progress on New Cutting Tool Materials for Machining Titanium Alloys and Nickel Alloys
摘 要
对钛合金和镍合金加工用新型刀具材料的种类、特性等研究现状进行了综合评述, 详细阐述了涂层和无涂层硬质合金刀具、聚晶金刚石刀具、立方氮化硼刀具、陶瓷刀具在钛合金和镍合金材料加工过程中的磨损及切削加工后的表面完整性问题, 并指出了当前研究中存在的问题和未来的发展趋势。
镍合金
超硬刀具材料
立方氮化硼
titanium alloy
nickel alloy
superhard cutting tool material
cubic boron nitride(CBN)
Abstract
The research status of material types and properties of new cutting tool materials for machining titanium and nickel alloys is reviewed comprehensively. The tool wear and surface integrity caused by machining are introduced in detail, including coated and uncoated carbide tools, diamond tools,cubic boron nitride tools and ceramic tools. Moreover, the problems existing in the current study and future development trend are pointed out.
中图分类号 TG74
所属栏目 综述
基金项目 山西省青年科技研究基金资助项目(2011021021-4);高等学校博士学科点专项科研基金资助项目(20111402120003)
收稿日期 2013/9/10
修改稿日期 2014/9/28
网络出版日期
作者单位点击查看
备注高建红(1988-),女,山西临汾人,硕士研究生。
引用该论文: GAO Jian-hong,LI Wen-hui,LIU Lun-lun,WANG Hai-long,HOU Peng-kun. Research Progress on New Cutting Tool Materials for Machining Titanium Alloys and Nickel Alloys[J]. Materials for mechancial engineering, 2014, 38(12): 1～5
高建红,李文辉,刘伦伦,王海龙,侯朋坤. 钛合金和镍合金加工用新型刀具材料的研究进展[J]. 机械工程材料, 2014, 38(12): 1～5
被引情况:
【1】王医锋,何晓聪,曾 凯,卢 毅,王玉奇, "局部热处理对TA1钛合金-SPCC钢压印接头失效行为的影响",机械工程材料 40, 86-89(2016)
【2】李龙,张兴权,杨树宝,汪世益,时礼平, "两种砂轮磨削Ti5Al4V钛合金的表面质量比较",机械工程材料 39, 55-58(2015)
共有人对该论文发表了看法，其中：
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】SUN S, BRANDT M, DARGUSCH M S. Characteristics of cutting forces and chip formation in machining of titanium alloys［J］.International Journal of Machine Tools and Manufacture,2009,49:561-568.
【2】WU Q. Serrated chip formation and tool-edge wear in high-speed machining of advanced aerospace materials［D］.Logan, Utah:Utah State University,2007.
【3】GUO Y B, LI W, JAWAHIR I S. Surface integrity characterization and prediction in machining of hardened and difficult-to-machine alloys;a state of-the-art research review and analysis［J］.Machining Science and Technology,2009,13:437-470.
【4】邓建新, 艾兴. Al2O3/TiB2/SiCw陶瓷刀具加工镍基合金时的磨损机理研究［J］.硅酸盐学报, 1997,25(2): 192-197.
【5】刘阳, 叶洪涛, 张军,等.航空用镍基高温合金切削现状研究［J］.航空制造技术, 2011(14): 48-51.
【6】PRENGEL H G, PFOUTS W R, SANTHANAM A T. State of the art in hard coatings for carbide cutting tools ［J］.Surface and Coatings Technology,1998,102:183-190.
【7】于启勋, 张京英.刀具涂层技术的进展和应用［J］.航空制造技术, 2007(7): 36-39.
【8】于启勋, 张京英.现代新型刀具材料新发展［J］.磨料磨具通讯, 2008(6): 13-18.
【9】王焱, 王文理.先进刀具技术与航空零件的切削加工［J］.航空制造技术, 2009(23): 38-42.
【10】刘战强.先进刀具设计技术: 刀具结构、刀具材料与涂层技术［J］.航空制造技术, 2006(7): 38-42.
【11】CHE-HARON C H, GINTING A, ARSHAD H. Performance of alloyed uncoated and CVD-coated carbide tools in dry milling of titanium alloy Ti-6242S ［J］.Journal of Materials Processing Technology,2007,185:77-82.
【12】SAOUBI R M, OUTEIRO J C, CHANGEUX B, et al. Residual stress analysis in orthogonal machining of standard and resulfurized AISI 316L steels［J］.Journal of Materials Processing Technology,1999,96:225-233.
【13】EZUGWU E O, WANG Z M, OKEKE C I. Tool life and surface integrity when machining Inconel 718 with PVD and CVD coated tools［J］.Tribology Transactions,1999,42(2):353-360.
【14】NABHANI F. Machining of aerospace titanium alloys［J］.Robotics and Computer Integrated Manufacturing,2001,17:99-106.
【15】GINTING A, NOUARI M. Surface integrity of dry machined titanium alloys［J］.International Journal of Machine Tools and Manufacture,2009,49:325-332.
【16】LIAO Y S, SHIUE R H. Carbide tool wear mechanism in turning of Inconel 718 superalloy［J］.Wear,1996, 193:16-24.
【17】SHARMAN A R C, HUGHES J J, RIDGWAY K. Workpiece surface integrity and tool life issues when turning Inconel 718 nickel based superalloy［J］.Machining Science and Technology,2004,8(3):399-414.
【18】LI L, HE N, WANG M, et al. High speed cutting of Inconel 718 with coated carbide and ceramic inserts［J］.Journal of Materials Processing Technology,2002, 129 (1/3):127-130.
【19】JAHARAH A G, CHE HASSAN C H, MUHAMAD N. Machined surface of AISI H13 tools steels when end milling using P10 TiN coated carbide tools［J］.European Journal of Scientific Research,2009,26(2):247-254.
【20】张京英, 于启勋, 庞思勤,等.聚晶立方氮化硼刀具材料的发展和应用［J］.机械工程师, 2008(3): 24-26.
【21】王成勇, 周玉海, 余新伟.高速加工中超硬材料刀具性能及进展［J］.机电工程技术, 2013,42(4): 8-14.
【22】赵秀香, 曹唯飞, 郭卫华.超硬材料刀具的特性及应用［J］.金刚石与磨料磨具工程, 2005(4): 65-67.
【23】NURUL-AMIN A K M, ISMAIL A F, NORKHAIRUSSHIMA M K. Effectiveness of uncoated WC-Co and PCD inserts in end milling of titaniumalloy—Ti-6Al-4V ［J］.Journal of Materials Processing Technology,2007,192/193:147-158.
【24】RAHMAN M, WONG Y S, ZAREENA A R. Machinability of titanium alloys［J］.JSME Series C,2003,46(1):107-115.
【25】YANG X, LIU C R. Machining titanium and its alloys［J］.Machining Science and Technology,1999,3(1):107-139.
【26】明之.用聚晶立方氮化硼刀具进行加工［J］.工具技术, 1989(5): 21-23.
【27】李启泉, 刘书锋, 宗万栓.超硬刀具和材料的应用与研究［J］.航空制造技术, 2009(13): 71-75.
【28】张念淮.超硬PCBN切削刀具的应用［J］.机械制造与研究, 2008,37(4): 83-84,90.
【29】肖茂华. 镍基高温合金高速切削刀具磨损机理研究［D］.南京: 南京航空航天大学, 2010:56-89.
【30】JEMIELNIAK K. Finish turning of Inconel 718［J］.Advances in Manufacturing Science and Technology,2009,33(1):59-69.
【31】ZOYA Z A, KRISHNAMURTY R. The performance of CBN tools in the machining of titanium alloys［J］.Journal of Materials Processing Technology,2000,100:80-86.
【32】ARUNACHALAM R M, MANNAN M A, SPOWAGE A C. Residual stress and surface roughness when facing age hardened Inconel 718 with CBN and ceramic cutting tools［J］.International Journal of Machine Tools and Manufacture,2004,44:879-887.
【33】COELHO R T, SILVA L R, BRAGHINI A, et al. Some effects of cutting edge preparation and geometric modifications when turning Inconel 718 at high cutting speeds［J］.Journal of Materials Processing Technology,2004,148(1):147-153.
【34】DARWISH S M. The impact of tool material and the cutting parameters on surface roughness of supermet 718 nickel superalloy［J］.Journal of Materials Processing Technology,2000,97:10-18.
【35】WANG Z G, RAHMAN M, WONG Y S. Tool wear characteristics of binderless CBN tools used in high-speed milling of titanium alloys ［J］.Wear, 2005, 258:752-758.
【36】刘莉莉.陶瓷刀具与难加工材料的匹配研究［J］.机械工程材料, 2004,28(8): 1-4.
【37】刘维民, 艾兴, 赵军,等. Al2O3/TiC/ Mo/Ni微纳陶瓷复合材料的微观结构与性能［J］.机械工程材料, 2014,38(3): 35-38.
【38】张敬涛.切削镍基合金用的陶瓷刀具［J］.工具技术, 1992,26(7): 13-14.
【39】SADAT A B, REDDY M Y, WANG B P. Plastic deformation analysis in machining of Inconel 718 nickel base superalloy using both experimental and numerical methods［J］.International Journal of Mechanical Sciences,1991,33(10):829-842.
【40】ARUNACHALAM M, MANNAN M A, SPOWAGE A C. Surface integrity when machining age hardened Inconel 718 with coated carbide cutting tools［J］.International Journal of Machine Tools and Manufacture,2004,44:1481-1491.
【41】EZUGWU E O, TANG S H. Surface abuse when machining cast iron (G-17) and nickel-base superalloy (Inconel 718) with ceramic tools［J］.Journal of Materials Processing Technology,1995,55:63-69.
【42】宋志芳.刀具材料的发展现状和未来展望［J］.产业与科技论坛, 2013(12): 129-130.
【2】WU Q. Serrated chip formation and tool-edge wear in high-speed machining of advanced aerospace materials［D］.Logan, Utah:Utah State University,2007.
【3】GUO Y B, LI W, JAWAHIR I S. Surface integrity characterization and prediction in machining of hardened and difficult-to-machine alloys;a state of-the-art research review and analysis［J］.Machining Science and Technology,2009,13:437-470.
【4】邓建新, 艾兴. Al2O3/TiB2/SiCw陶瓷刀具加工镍基合金时的磨损机理研究［J］.硅酸盐学报, 1997,25(2): 192-197.
【5】刘阳, 叶洪涛, 张军,等.航空用镍基高温合金切削现状研究［J］.航空制造技术, 2011(14): 48-51.
【6】PRENGEL H G, PFOUTS W R, SANTHANAM A T. State of the art in hard coatings for carbide cutting tools ［J］.Surface and Coatings Technology,1998,102:183-190.
【7】于启勋, 张京英.刀具涂层技术的进展和应用［J］.航空制造技术, 2007(7): 36-39.
【8】于启勋, 张京英.现代新型刀具材料新发展［J］.磨料磨具通讯, 2008(6): 13-18.
【9】王焱, 王文理.先进刀具技术与航空零件的切削加工［J］.航空制造技术, 2009(23): 38-42.
【10】刘战强.先进刀具设计技术: 刀具结构、刀具材料与涂层技术［J］.航空制造技术, 2006(7): 38-42.
【11】CHE-HARON C H, GINTING A, ARSHAD H. Performance of alloyed uncoated and CVD-coated carbide tools in dry milling of titanium alloy Ti-6242S ［J］.Journal of Materials Processing Technology,2007,185:77-82.
【12】SAOUBI R M, OUTEIRO J C, CHANGEUX B, et al. Residual stress analysis in orthogonal machining of standard and resulfurized AISI 316L steels［J］.Journal of Materials Processing Technology,1999,96:225-233.
【13】EZUGWU E O, WANG Z M, OKEKE C I. Tool life and surface integrity when machining Inconel 718 with PVD and CVD coated tools［J］.Tribology Transactions,1999,42(2):353-360.
【14】NABHANI F. Machining of aerospace titanium alloys［J］.Robotics and Computer Integrated Manufacturing,2001,17:99-106.
【15】GINTING A, NOUARI M. Surface integrity of dry machined titanium alloys［J］.International Journal of Machine Tools and Manufacture,2009,49:325-332.
【16】LIAO Y S, SHIUE R H. Carbide tool wear mechanism in turning of Inconel 718 superalloy［J］.Wear,1996, 193:16-24.
【17】SHARMAN A R C, HUGHES J J, RIDGWAY K. Workpiece surface integrity and tool life issues when turning Inconel 718 nickel based superalloy［J］.Machining Science and Technology,2004,8(3):399-414.
【18】LI L, HE N, WANG M, et al. High speed cutting of Inconel 718 with coated carbide and ceramic inserts［J］.Journal of Materials Processing Technology,2002, 129 (1/3):127-130.
【19】JAHARAH A G, CHE HASSAN C H, MUHAMAD N. Machined surface of AISI H13 tools steels when end milling using P10 TiN coated carbide tools［J］.European Journal of Scientific Research,2009,26(2):247-254.
【20】张京英, 于启勋, 庞思勤,等.聚晶立方氮化硼刀具材料的发展和应用［J］.机械工程师, 2008(3): 24-26.
【21】王成勇, 周玉海, 余新伟.高速加工中超硬材料刀具性能及进展［J］.机电工程技术, 2013,42(4): 8-14.
【22】赵秀香, 曹唯飞, 郭卫华.超硬材料刀具的特性及应用［J］.金刚石与磨料磨具工程, 2005(4): 65-67.
【23】NURUL-AMIN A K M, ISMAIL A F, NORKHAIRUSSHIMA M K. Effectiveness of uncoated WC-Co and PCD inserts in end milling of titaniumalloy—Ti-6Al-4V ［J］.Journal of Materials Processing Technology,2007,192/193:147-158.
【24】RAHMAN M, WONG Y S, ZAREENA A R. Machinability of titanium alloys［J］.JSME Series C,2003,46(1):107-115.
【25】YANG X, LIU C R. Machining titanium and its alloys［J］.Machining Science and Technology,1999,3(1):107-139.
【26】明之.用聚晶立方氮化硼刀具进行加工［J］.工具技术, 1989(5): 21-23.
【27】李启泉, 刘书锋, 宗万栓.超硬刀具和材料的应用与研究［J］.航空制造技术, 2009(13): 71-75.
【28】张念淮.超硬PCBN切削刀具的应用［J］.机械制造与研究, 2008,37(4): 83-84,90.
【29】肖茂华. 镍基高温合金高速切削刀具磨损机理研究［D］.南京: 南京航空航天大学, 2010:56-89.
【30】JEMIELNIAK K. Finish turning of Inconel 718［J］.Advances in Manufacturing Science and Technology,2009,33(1):59-69.
【31】ZOYA Z A, KRISHNAMURTY R. The performance of CBN tools in the machining of titanium alloys［J］.Journal of Materials Processing Technology,2000,100:80-86.
【32】ARUNACHALAM R M, MANNAN M A, SPOWAGE A C. Residual stress and surface roughness when facing age hardened Inconel 718 with CBN and ceramic cutting tools［J］.International Journal of Machine Tools and Manufacture,2004,44:879-887.
【33】COELHO R T, SILVA L R, BRAGHINI A, et al. Some effects of cutting edge preparation and geometric modifications when turning Inconel 718 at high cutting speeds［J］.Journal of Materials Processing Technology,2004,148(1):147-153.
【34】DARWISH S M. The impact of tool material and the cutting parameters on surface roughness of supermet 718 nickel superalloy［J］.Journal of Materials Processing Technology,2000,97:10-18.
【35】WANG Z G, RAHMAN M, WONG Y S. Tool wear characteristics of binderless CBN tools used in high-speed milling of titanium alloys ［J］.Wear, 2005, 258:752-758.
【36】刘莉莉.陶瓷刀具与难加工材料的匹配研究［J］.机械工程材料, 2004,28(8): 1-4.
【37】刘维民, 艾兴, 赵军,等. Al2O3/TiC/ Mo/Ni微纳陶瓷复合材料的微观结构与性能［J］.机械工程材料, 2014,38(3): 35-38.
【38】张敬涛.切削镍基合金用的陶瓷刀具［J］.工具技术, 1992,26(7): 13-14.
【39】SADAT A B, REDDY M Y, WANG B P. Plastic deformation analysis in machining of Inconel 718 nickel base superalloy using both experimental and numerical methods［J］.International Journal of Mechanical Sciences,1991,33(10):829-842.
【40】ARUNACHALAM M, MANNAN M A, SPOWAGE A C. Surface integrity when machining age hardened Inconel 718 with coated carbide cutting tools［J］.International Journal of Machine Tools and Manufacture,2004,44:1481-1491.
【41】EZUGWU E O, TANG S H. Surface abuse when machining cast iron (G-17) and nickel-base superalloy (Inconel 718) with ceramic tools［J］.Journal of Materials Processing Technology,1995,55:63-69.
【42】宋志芳.刀具材料的发展现状和未来展望［J］.产业与科技论坛, 2013(12): 129-130.
相关信息
