Effects of Alternating Stray Current on Corrosion Behavior of X80 Pipeline Steel
摘 要
采用失重法研究了不同电流密度(0~200 A/m2)的交流杂散电流对X80管线钢腐蚀的影响,并且采用扫描电镜(SEM)、X射线衍射仪(XRD)和能谱仪(EDS)观察分析X80管线钢腐蚀后基底的微观形貌以及腐蚀产物的表面形貌、结构组成和物相成分.结果表明,随着交流杂散电流密度的增加,X80钢的腐蚀速率先是缓慢增大,随后快速增大,最后增大趋势减缓,并不会无限制增大.腐蚀产物分为两层,外层是红棕色的Fe2O3和棕黄色的FeOOH混杂在一起的疏松多孔的结构,内层是黑色的Fe3O4形成的致密结构.低电流密度时,腐蚀形式主要是均匀腐蚀;高电流密度时,腐蚀形式转变为局部腐蚀.
Abstract
Weight loss test of X80 pipeline steel samples was performed in soil simulated solutions at various AC current densities from 0 to 200 A/m2.The microstructure of X80 pipeline steel after corrosion,the surface appearance,structural composition and phase constitution of corrosion products were studied by SEM,EDS and XRD analysis techniques.The results showed that the corrosion rate of X80 pipeline steel increased first slowly and then rapidly,at last the increase tendency slowed down and would not be unlimited increase as AC current density increased.The corrosion product was divided into two layers.The outer layer was a kind of porous structure and consisted of red-brown Fe2O3 and yellow-brown FeOOH.The inner layer was a kind of dense structure and consisted of black Fe3O4.At a low AC current density,uniform corrosion occurred,while at a high AC current density,pitting corrosion occurred extensively on the X80 pipeline steel sample surface.
中图分类号 TG174 TE988
所属栏目 石油管道防腐蚀
基金项目 国家科技支撑计划(2011BAK06B01)
收稿日期 2014/6/28
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联系人作者郭岩宝(gyb@cup.edu.cn)
备注郭岩宝(1982-),讲师,博士,从事石油机械及管道安全方面研究.
引用该论文: LIU Cheng,GUO Yan-bao,WANG De-guo,LIU Shu-hai. Effects of Alternating Stray Current on Corrosion Behavior of X80 Pipeline Steel[J]. Corrosion & Protection, 2015, 36(3): 213
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参考文献
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【3】HARTMAN P.External corrosion on a cathodically protected gas pipeline due to interference from 50 Hz alternating current[J].3R International,1991,30(10):584-589.
【4】BERTOLINI L,CARSANA M,PEDEFERRI P.Corrosion behavior of steel in concrete in the presence of stray current[J].Corrosion Science,2007,49:1056-1068.
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【7】HANSON H R,SMART J.AC corrosion on a pipeline located in an HVAC utility corridor[C]//NACE 2004,Louisiana:[s.n.],2004:209.
【8】FU A Q,CHENG Y F.Effects of alternating current on corrosion of a coated pipeline steel in a chloride-containing carbonate/bicarbonate solution[J].Corrosion Science,2010,52:612-619.
【9】杨燕,李自力,文闯.交流电对X70钢表面形态及电化学行为的影响[J].金属学报,2013,1:43-50.
【10】GOIDANICH S,LAZZARI L,ORMELLESE M.AC corrosion-Part2:Parameters influencing corrosion rate[J].Corrosion Science,2010,52:916-922.
【11】李晓,李言涛,蒋泓松,等.交流杂散电流对埋地Q235钢腐蚀行为的影响[J].材料保护,2012,45(5):28-31.
【12】ZHANG G A,CHENG Y F.On the fundamentals of electrochemical corrosion of X65 steel in CO2-containing formation water in the presence of acetic acid in petroleum production[J].Corrosion Science,2009,51(1):87-94.
【13】曹楚南.腐蚀电化学原理[M].北京:化学工业出版社,2008:53.
【14】刘智勇,董超芳,贾志军,等.X70钢在模拟潮湿存储环境中的点蚀行为[J].金属学报,2011,47:1009.
【15】SRINIVASAN M,DAE-KYEONG K,TAE-HYUN H,et al.Influence of alternating,direct and superimposed alternating and direct current on the corrosion of mild steel in marine environments[J].Science Direct,2007,216:103-115.
【16】NIELSEN L V,NIELSEN K V,BAUMGARTEN B.AC induced corrosion in pipelines:detection,characterization and mitigation[C]//NACE 2004,Louisiana:[s.n.],2004:211.
【17】NIELSEN L V.Role of alkalization in AC induced corrosion of pipelines and consequences hereof in relation to CP requirements[C]//NACE 2005,Texas:[s.n.],2005:188.
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