Fracture Analysis on Round-linked Chain of Ultra-supercritical Boiler Slag Conveyor
摘 要
采用理化检验方法对超超临界锅炉捞渣机圆环链断裂的原因进行了分析.断口渗碳层的分布规律表明圆环链在制造过程中已存在由外圆表面深入内部的开口裂纹,该制造缺陷是造成圆环链断裂的根本原因.同时,利用ANSYS有限元分析的方法模拟圆环链断裂前后的应力分布规律.结果表明:制造缺陷处的最大拉应力为材料设计破断应力的5.5倍;圆环链一侧直边在制造缺陷处断裂后,最大拉应力分布在圆弧段和另一侧直边段过渡处内侧表面,与最终实际断裂位置相吻合.
Abstract
Fracture reason for round-linked chain of ultra-supercritical boiler slag conveyor was analyzed by means of physical and chemical testing methods,and the distribution of the carburized layer on fracture surface showed an open crack from the circumferential surface to inside had already existed that was the fundamental reason for the fracture of circular chain.Meanwhile,ANSYS finite element analysis method was employed to simulate the stress distribution law before and after the fracture,and the results showed the maximum tension stress in the position of defect due to the processing of manufacture was 5.5 times of that designed for material fracture.After fracture happened in the manufacture defect of the straight-edge section of circular ring,maximum tension stress distributed in the inner side between circular and straight-edge sections,in agreement of the final actual fracture position.
中图分类号 TK284.6 DOI 10.11973/lhjy-wl201507012
所属栏目 质量控制与失效分析
基金项目
收稿日期 2014/7/29
修改稿日期
网络出版日期
作者单位点击查看
备注万瑜(1985-),男,工程师,工学硕士.
引用该论文: WAN Yu,YANG Chao,LI Ye. Fracture Analysis on Round-linked Chain of Ultra-supercritical Boiler Slag Conveyor[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2015, 51(7): 493~496
万瑜,杨超,李烨. 超超临界锅炉捞渣机圆环链断裂分析[J]. 理化检验-物理分册, 2015, 51(7): 493~496
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】张涛,卫志刚,田力男,等.火电机组给水前置泵轴断裂原因分析[J].理化检验-物理分册,2013,49(12):848-851.
【2】汪文瀚,何毅,诸葛宇明,等.SWRCH22A十字头螺钉断裂分析[J].理化检验-物理分册,2011,47(11):713-716.
【3】李美霞,朱华双,刘金依.矿用圆环链间接触应力场的三维有限元分析[J].煤矿机械,2005(5):48-49.
【4】郭坤,孙远涛,段诚,等.基于有限元法的刮板输送机圆环链接触强度分析[J].矿山机械,2011,39(1):22-27.
【5】何文超.时速200 km·h-1铁路道岔60AT尖轨锻压过渡段疲劳试验早期断裂原因分析[J].理化检验-物理分册,2013,49(8):541-545.
【2】汪文瀚,何毅,诸葛宇明,等.SWRCH22A十字头螺钉断裂分析[J].理化检验-物理分册,2011,47(11):713-716.
【3】李美霞,朱华双,刘金依.矿用圆环链间接触应力场的三维有限元分析[J].煤矿机械,2005(5):48-49.
【4】郭坤,孙远涛,段诚,等.基于有限元法的刮板输送机圆环链接触强度分析[J].矿山机械,2011,39(1):22-27.
【5】何文超.时速200 km·h-1铁路道岔60AT尖轨锻压过渡段疲劳试验早期断裂原因分析[J].理化检验-物理分册,2013,49(8):541-545.
相关信息