高速切削刀具材料及其应用
Tool Materials for High Speed Machining and Their Fabrication Technologies
摘 要
高速切削能加工出精度较高的零件,还能降低加工成本.高速切削技术已经成为最有前途的先进制造技术之一,其应用领域正在持续扩展.高速切削技术是随着刀具技术如刀具材料等的发展而发展起来的.介绍了高速切削中所使用的金刚石、立方氮化硼、陶瓷、金属陶瓷和涂层刀具等的性能、适用范围和发展方向,并介绍涂层刀具、超细晶粒硬质合金和高速钢刀具的制备技术,以促进高速切削技术的推广应用.
高速切削
制备技术
tool materials
high speed machining
fabrication technology
Abstract
High-speed machining (HSM) is one of the emerging cutting processes,which is machining at a speed significantly higher than the speed commonly in use on the shop floor.High speed machining has received an important attention as a technological solution for high productivity to increase economic efficiency in manufacturing.The recent developments in tool materials at high speed machining operations,which include PCD,PCBN,ceramics,cermets,and coated tools,are reviewed.The properties,application ranges and prospective developments of tool materials in high speed machining are presented.Fabrication technologies for coated tools,fine grain cemented carbide and high-speed steel tools are also discussed.The presentation is very great beneficial to the wide applications of high speed machining.
中图分类号 TG501
所属栏目
基金项目 国家自然科学基金资助项目(50375089);霍英东教育基金资助项目(91054);教育部新世纪优秀人才支持计划资助项目(NCET-04-0629)
收稿日期 2005/2/20
修改稿日期 2005/5/9
网络出版日期
作者单位点击查看
备注刘战强(1969-),男,山东肥城人,教授,博士生导师.
引用该论文: LIU Zhan-qiang,WAN Yi,ZHOU Jun. Tool Materials for High Speed Machining and Their Fabrication Technologies[J]. Materials for mechancial engineering, 2006, 30(5): 1～4
刘战强,万熠,周军. 高速切削刀具材料及其应用[J]. 机械工程材料, 2006, 30(5): 1～4
被引情况:
【1】龙远强,邓建新,周后明,易斌, "微织构自润滑刀具干切削0Cr18Ni9奥氏体不锈钢的切削性能",机械工程材料 39, 75-79(2015)
【2】肖汉宁,刘井雄,郭文明,高朋召, "工程陶瓷的技术现状与产业发展",机械工程材料 40, 1-7(2016)
【3】戴建伟,许振华,王凯,何利民,牟仁德, "不同温度下沉积TiN/TiCN/Al2O3/TiN复合涂层的物相结构和性能",机械工程材料 38, 84-89(2014)
【4】朱涛,刘政,邓可月,沈俊波,吴强, "交变磁处理参数对W6Mo5Cr4V2高速钢硬度的影响",机械工程材料 39, 52-55(2015)
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参考文献
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【2】Nieminen I,Paro J,Kauppinen V.High-speed milling of advanced materials[J].Journal of Materials Processing Technology,1996,56(1-4):24-36.
【3】艾兴,刘战强,赵均,等.高速切削刀具材料的进展和未来[J].制造技术与机床,2001,(8):21-25.
【4】梁玉平.高速切削刀具材料[J].机械工程材料,2002,18(8):4-6,44.
【5】Cook M W,Bossom P K.Trends and recent developments in the material manufacture and cutting tool application of polycrystalline diamond and polycrystalline cubic boron nitride[J].International Journal of Refractory Metals and Hard Materials,2000,18(2-3):147-152.
【6】Wang Z G,Wong Y S,Rahman M.High-speed milling of titanium alloys using binderless CBN tools[J].International Journal of Machine Tools and Manufacture,2005,45(1):105-114.
【7】Da Silva C R M,De Melo F C L,De Macedo Silva O M.Mechanical properties of Sialon[J].Materials Science and Engineering:1996,209A(1-2):175-179.
【8】El-Wardany T I,Mohammed E,Elbestawi M A.Cutting temperature of ceramic tools in high speed machining of difficult-to-cut materials[J].International Journal of Machine Tools and Manufacture,1996,36(5):611-634.
【9】Brandt N G,Senesan Z.Ceramic cutting tool reinforced by whiskers[J].Applied Science and Manufacturing,Composites Part A,1996,27(11):1116-1123.
【10】Kwon W T,Park J S,Kim S W,et al.Effect of WC and group IV carbides on the cutting performance of Ti(C,N) cermet tools[J].International Journal of Machine Tools and Manufacture,2004,44(4):341-346.
【11】Bolognini S,Feusier G,Mari D,et al.TiMoCN-based cermets:high-temperature deformation[J].International Journal of Refractory Metals and Hard Materials,2003,21(1-2):19-29.
【12】Klocke F,Krieg T.Coated tools for metal cutting:features and applications[J].Annals of the CIRP,1999,48(2):515-528.
【13】Sproul W D.Physical vapor deposition tool coatings[J].Surface and Coatings Technology,1996,81(1):1-7.
【14】Ducros C,Benevent V,Sanchette F.Deposition,characterization and machining performance of multilayer PVD coatings on cemented carbide cutting tools[J].Surface and Coatings Technology,2003,163-164:681-688.
【15】张景德,尹衍升,李静,等.陶瓷涂层材料的应用与发展[J].机械工程材料,2002,26(11):5-6,16.
【16】Kathrein M,Schintlmeister W,Wallgram W,et al.Doped CVD Al2O3 coatings for high performance cutting tools[J].Surface and Coatings Technology,2003,163-164:181-188.
【17】Fukui H,Okida J,Omori N,et al.Cutting performance of DLC coated tools in dry machining aluminum alloys[J].Surface and Coatings Technology,2004,187(1):70-76.
【18】Jin M,Watanabe S,Miyake S,et al.Trial fabrication and cutting performance of c-BN-coated taps[J].Surface and Coatings Technology,2000,133-134:443-447.
【19】Miao H Z,Shi F,Peng Z J,et al.Nanometer grain titanium carbonitride coatings with continuously graded interface onto silicon nitride cutting tools by pulsed high energy density plasma[J].Materials Science and Engineering,2004,384A(1-2):202-208.
【20】Liu N,Han C L,Xu Y D,et al.Microstructures and mechanical properties of nano TiN modified TiC-based cermets for the milling tools[J].Materials Science and Engineering,2004,382A(1-2):122-131.
【21】Coldwell H L,Dewes R C,Aspinwall D K,et al.The use of soft/lubricating coatings when dry drilling aluminium alloy[J].Surface and Coatings Technology,2004,177-178:716-726.
【22】Liu Z Q,Wan Y,Ai X.Recent developments in tool materials for high speed machining[J].Materials Science Forum,2004,471-472:438-442.
【23】Ai X,Liu Z Q,Zhao J,et al.Developments and applications of tool materials for high speed machining[J].Chinese Journal of Mechanical Engineering-English Edition,2002,15(supplement):171-174.
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