常压储罐综合检测与评价技术
Comprehensive Inspection and Evaluation Technique for Atmospheric Storage Tanks
摘 要
我国在常压储罐方面的检测技术水平与发达国家的差距很大。经验表明, 储罐底板下表面的严重腐蚀是造成罐底板强度下降甚至穿孔泄漏的主要原因。系统分析了无损检测技术在常压储罐中的发展现状, 声发射检测技术作为一种在线普查检测, 可大大减少事故发生概率, 漏磁检测技术具有全厚度检测的能力, 可提高检测率。并对使用中存在的问题进行探讨, 提出了一套包括超声检测在内的储罐综合检测与评价的流程。
声发射检测
漏磁检测
泄漏
Atmospheric storage tank
Acoustic emission testing
Magnetic flux leakage testing
Leak
Abstract
In china, atmospheric storage tanks are not included in the management of special equipment, and therefore they are not required to be inspected compulsorily. There is large difference between China and developed countries on atmospheric storage tank inspection technology as compared with the other technologies on the inspection of pressure vessels. It is widely believed that the strength worsening and perforation of the tank is mainly caused by the serious corrosion at the bottom surface of tank floor. The present development of nondestructive examination on atmospheric storage tank was analyzed systematically in this paper, in which the principle, the usage of inspection equipments and the application of the acoustic emission testing technology and magnetic flux leakage testing in atmospheric storage tanks were mainly introduced. The problems existing in the inspection equipments usage were discussed. A practice for inspecting and evaluating atmosphere storage tanks using these testing methods was proposed.
中图分类号 TG115.28
所属栏目 科研成果与学术交流
基金项目 浙江省重大科技攻关基金资助项目(2006c13002)
收稿日期 2008/9/1
修改稿日期
网络出版日期
作者单位点击查看
备注刘富君(1976-), 男, 博士, 高级工程师, 主要从事压力容器及压力管道方面设计理论、结构强度、安全监控、数值模拟等方面的研究。
引用该论文: LIU Fu-Jun,KONG Shuai,HU Dong-Ming,ZHENG Xian-Lin. Comprehensive Inspection and Evaluation Technique for Atmospheric Storage Tanks[J]. Nondestructive Testing, 2009, 31(9): 669～672
刘富君,孔帅,胡东明,郑慕林. 常压储罐综合检测与评价技术[J]. 无损检测, 2009, 31(9): 669～672
被引情况:
【1】康宜华,陈艳婷,孙燕华, "超强磁化下漏磁检测的穿透深度",无损检测 33, 27-29(2011)
【2】杨金林,刘丽川,何旺,陈涛, "立式常压储罐底板检测技术及实施路线建议",无损检测 35, 15-18(2013)
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参考文献
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【16】Zhongqing You, David Bauer. Combining eddy current and magnetic flux leakage for tank floor inspection[J]. Materials Evaluation,1994,52(7):816-818.
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【18】杨鹏, 黄松岭, 赵伟, 等.便携式储罐底板漏磁检测器的研制[J].石油化工设备,2007,36(3):1-4.
【19】刘志平, 康宜华, 杨叔子, 等.储罐罐底板漏磁检测仪的研制[J].无损检测,2003,25(5):234-236.
【20】魏兢, 高松巍, , 陈晓春, 等.基于漏磁原理的储油罐罐底探伤仪[J].沈阳工业大学学报,1999,21(3):275-277.
【21】戴光, 王亚东, 杨志军.管道漏磁检测仪的研制及实验结果分析[J].大庆石油学院学报,2004,28(1):1-5.
【22】Charton P C. Drury J C. The high speed inspection of bulk liquid storage tank floors using the magnetic flux leakage method[J]. INSIGHT,1993,35(4):169-172.
【23】David M, Amos. Magnetic flux leakage as applied to aboveground storage tank floor inspections[J]. Materials Evaluation,1996,54(1):26-28.
【24】Dennis Johnston. Aboveground storage tank floor inspection using magnetic flux leakage[J]. Materials Performance,1992,10:36-39.
【25】Amos D M. The Truth about Magnetic Flux Leakage as Applied to Tank Floor Inspections[J]. INSIGHT,1996,(38):168-174.
【26】Atherton D L, Laursen P, Siebert M A. Small-diameter MFL detector overcoming Technical Hurdles[J]. Pipe Line Industry,1993,76(3):69-73.
【2】张吉泉, 王震宇, 卢启春, 等.立式储罐底板腐蚀原因分析及解决方法[J].油气储运,2006,25(11):42-46.
【3】张新宇.立式钢制油罐罐底外腐蚀原因分析及对策[J].石油化工安全技术,2002,18(6):42-44.
【4】Miller Ronnie K, Mclntire Paul. American Society for Nondestructive Testing. Acoustic Emission Testing. In: Nondestructive Testing Handbook[M]. Columbus: American Society for Nondestructive Testing,1987.
【5】Drouillard T. Acoustic Emission: A Bibliography with Abstracts[M]. New York: IFI Plenum Data Company,1979.
【6】Drouillard TF. Acoustic emission-the first half century[C].// The Japanese Society for NDI. Progress in Acoustic Emission Ⅶ. Sapporo:[s.n],1994.
【7】沈功田, 戴光, 刘时风.中国声发射检测技术进展—学会成立25周年纪念[J].无损检测,2003,25(6):302-307.
【8】李光海, 胡兵, 刘时风, 等.多通道全波形声发射检测系统的研究[J].计算机测量与控制,2002,10(6):355-357.
【9】张平, 施克仁, 耿荣生, 等.小波变换在声发射检测中的应用[J].无损检测,2002,24(10):436-439.
【10】易若翔, 刘时风, 耿荣生, 等.人工神经网络在声发射检测中的应用[J].无损检测,2002,24(11):482-492.
【11】李光海, 刘时风, 耿荣生, 等.声发射源特征识别的最新方法[J].无损检测,2002,24(12):534-538.
【12】徐彦廷, 刘富君, 王亚东, 等.大型立式储罐综合检测技术[J].无损检测,2007,29(8):482-485.
【13】Van de, Loo PJ. How reliable is acoustic emission(AE) tank testing. The quantified results of an AE user group correlation study[C]// 7th European Conference on Nondestructive Testing. Copenhagen:[s.n.],1998.
【14】Ronnie K M. Tank-bottom leak detection in above-ground storage tanks by using acoustic emission[M]. [S.l.]Physical Acoustics Ltd,1993:823-829.
【15】Ichizo Uetake, Tetsuya Saito. Magnetic flux leakage by adjacent parallel surface slots[J]. NDT & E International,1997,30(6):371-376.
【16】Zhongqing You, David Bauer. Combining eddy current and magnetic flux leakage for tank floor inspection[J]. Materials Evaluation,1994,52(7):816-818.
【17】You Zhongqing, Robert B Rooks, Richard Colman, et al. System and methods for Non-Destructive Plate Examination[P]. US Patent Pending, Apr,1993.
【18】杨鹏, 黄松岭, 赵伟, 等.便携式储罐底板漏磁检测器的研制[J].石油化工设备,2007,36(3):1-4.
【19】刘志平, 康宜华, 杨叔子, 等.储罐罐底板漏磁检测仪的研制[J].无损检测,2003,25(5):234-236.
【20】魏兢, 高松巍, , 陈晓春, 等.基于漏磁原理的储油罐罐底探伤仪[J].沈阳工业大学学报,1999,21(3):275-277.
【21】戴光, 王亚东, 杨志军.管道漏磁检测仪的研制及实验结果分析[J].大庆石油学院学报,2004,28(1):1-5.
【22】Charton P C. Drury J C. The high speed inspection of bulk liquid storage tank floors using the magnetic flux leakage method[J]. INSIGHT,1993,35(4):169-172.
【23】David M, Amos. Magnetic flux leakage as applied to aboveground storage tank floor inspections[J]. Materials Evaluation,1996,54(1):26-28.
【24】Dennis Johnston. Aboveground storage tank floor inspection using magnetic flux leakage[J]. Materials Performance,1992,10:36-39.
【25】Amos D M. The Truth about Magnetic Flux Leakage as Applied to Tank Floor Inspections[J]. INSIGHT,1996,(38):168-174.
【26】Atherton D L, Laursen P, Siebert M A. Small-diameter MFL detector overcoming Technical Hurdles[J]. Pipe Line Industry,1993,76(3):69-73.
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