Explosion Reason Analysis of a Piston Accumulator
摘 要
某活塞式蓄能器在使用过程中发生爆炸,通过对收集到的蓄能器碎片进行断口及表面宏观分析、材料化学成分和力学性能分析、扫描电镜分析、物相分析和能谱分析,并应用有限元应力分析软件进行理论爆破压力计算,找出了蓄能器爆炸的原因。结果表明:爆炸系该活塞式蓄能器内所充入气体中含有氧气,当一定浓度的氧气与渗入气体侧的液压油混合后,在机械运转过程中的激发能源的作用下发生剧烈的燃烧化学反应,瞬间产生高温高压而导致蓄能器发生爆炸。
Abstract
A piston accumulator exploded during operation process. The explosion reason was found by means of visual examination, chemical compositions analysis, mechanical properties testing, SEM observation, X-ray diffraction phase analysis and energy spectrum analysis, and the burst pressure of the accumulator was calculated with finite element method. The results show that oxygen was unconsciously filled in the accumulator and mixed with the hydraulic oil permeating from the liquid part to the gas part of the accumulator. When the oxygen concentration reached a certain value, under the action of exciting energy resource from the machine operation process, violent burning chemical reactions would take place and produce high temperature and pressure in a moment, which resulted in the explosion of the accumulator.
中图分类号 TG115.2
所属栏目 质量控制与失效分析
基金项目
收稿日期 2000/10/14
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备注王小华(1964-),女,高级工程师。
引用该论文: WANG Xiao-hua,NIU Ya-ping,MAO Guo-jun,HUANG Huan-dong,ZHANG Wei. Explosion Reason Analysis of a Piston Accumulator[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2010, 46(6): 388~391
王小华,牛亚平,毛国均,黄焕东,张 伟. 活塞式蓄能器爆炸原因分析[J]. 理化检验-物理分册, 2010, 46(6): 388~391
被引情况:
【1】伍红军,金水荣,张良,陈海云,盛水平, "一起囊式蓄能器爆炸事故分析",理化检验-物理分册 48, 690-692(2012)
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参考文献
【1】GB/T 8162-2008 结构用无缝钢管[S].
【2】李信浩. 氧气管道燃爆事故综合分析[J]. 深冷技术,1988(4):36-38.
【3】雷天觉. 新编液压工程手册[M]. 北京:北京理工大学出版社,1998.
【4】范喜生,龚有成. 氧气阀门及管道燃烧爆炸机理的探讨[J]. 工业安全与防尘,1994(12):20-22.
【2】李信浩. 氧气管道燃爆事故综合分析[J]. 深冷技术,1988(4):36-38.
【3】雷天觉. 新编液压工程手册[M]. 北京:北京理工大学出版社,1998.
【4】范喜生,龚有成. 氧气阀门及管道燃烧爆炸机理的探讨[J]. 工业安全与防尘,1994(12):20-22.
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