The Comparative Analysis of Acoustic Emission Signals of Dynamic Friction and Plastic Deformation of Steel SPCC
摘 要
金属板材在塑性加工中不可避免产生摩擦。利用声发射技术检测塑性加工的摩擦状况。以SPCC钢在单向拉伸与相对运动速度为100 mm/min、正压力为7.5 kg的动态摩擦过程产生的声发射信号为研究对象, 采用参数关联分析方法对两种信号进行了对比分析。试验结果表明, 在相同采集的条件下有① 摩擦声发射幅度与拉伸声发射幅度相差不大。② 幅度相同时的摩擦声发射能量值比拉伸过程产生的声发射能量值要大得多; 而摩擦声发射振铃计数值却小于拉伸声发射振铃计数值。③ 动态摩擦过程产生的声发射信号的持续时间在从很低到8 000 μs这一范围; 而拉伸过程声发射信号的持续时间一般低于5 800 μs, 仅当出现裂纹或断裂时才出现更高的持续时间的声发射信号。
Abstract
It is inevitable to come into being friction in plastic working of metal plate. In order to detect the frictions of metal plastic deform by use of the acoustic emission technique, this paper studied the character of the acoustic emission produced in uniaxial tension and dynamic friction, the relative movement speed is 100mm/min, the stress is 7.5kg, of the steel SPCC. These two signals were compared and analyzed by use of the analysis method of relational parameters. The experimental results showed that (at the same detecting condition): ① the differences of the amplitude of the AE signal produced by tensile and dynamic friction are tiny; ② the value of energy of the AE signal produced by dynamic friction was more than the energy of the tensile test at the condition of the same amplitude, however, the ring count of the dynamic friction was less than the ring count of the tensile test; ③ the duration of acoustic emission signals in dynamic friction process was in the range from very low to the 8 000 μs; while the duration was less than 5 800 μs of acoustic emission signals in tensile process, and it was only at the time close to crack or fracture that acoustic emission signals had a higher duration.
中图分类号 TG115.28
所属栏目 科研成果与学术交流
基金项目 国家自然科学基金资助项目(50565002)
收稿日期 2009/3/19
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备注高 宏(1984-), 男, 硕士研究生, 研究方向为声发射技术在金属塑性成形中的应用。
引用该论文: GAO Hong,ZHANG Shou-Zhuo,XI Zhen,JIA Yuan,WEI Sheng-Chun. The Comparative Analysis of Acoustic Emission Signals of Dynamic Friction and Plastic Deformation of Steel SPCC[J]. Nondestructive Testing, 2010, 32(2): 90~94
高 宏,张守茁,席 镇,贾 园,魏盛春. SPCC钢动态摩擦与塑性变形声发射信号对比分析[J]. 无损检测, 2010, 32(2): 90~94
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