A New Calculation Method of the Defect Depth by TOFD in Plate Butt Welds
摘 要
针对TOFD检测应用最为广泛的平板对接焊缝,在常规TOFD检测中焊缝缺陷深度计算的基础上,进行了进一步的数学推导,得到了一种更简洁的基于时差的数学表达式,以用于缺陷深度的测量计算。该方法无需进行声速和探头入射点间距值的测量,只需利用TOFD检测设备读取有关的时间参数及人工输入板厚值就可进行计算,避免了声速、探头入射点间距值的输入精度导致的测量误差。并通过扫查TOFD对比试块,测量其中的横孔缺陷的深度,验证了该方法的计算精度和可行性,取得了满意的效果。最后,对于存在余高的平板对接焊缝,提出了为提高计算精度而进行板厚值修正的方法。
Abstract
In view of the most wide application of TOFD in the field of plate butt welds, the article proposed a new and succinct mathematical expression of time differences to calculate the defect depth by further mathematical deduction on the basic of the conventional defect depth calculation in TOFD. The method can calculate the defect depth just only according to the time parameters read from the TOFD equipment directly and the manually input thickness of the plate. The method avoids the measurement errors of the defect depth resulted from the precision of the velocity and the value of probe center separation . Experimental verification was carried out by measuring the depths of the holes in TOFD block, the precision and feasibility of the proposed method was validated. The Experiment achieves a satisfactory result. In the end, the article discussed how to implement the thickness correction for the plate butt welds with weld reinforcement.
中图分类号 TG115.28 DOI 10.11973/wsjc201512008
所属栏目 试验研究
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收稿日期 2015/3/11
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备注伍卫平(1984-),男,工程师,硕士,主要从事无损检测及信号分析方面的工作。
引用该论文: WU Wei-ping,FAN Qin-hong. A New Calculation Method of the Defect Depth by TOFD in Plate Butt Welds[J]. Nondestructive Testing, 2015, 37(12): 33~37
伍卫平,范钦红. 一种新的TOFD检测平板对接焊缝缺陷深度的计算方法[J]. 无损检测, 2015, 37(12): 33~37
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参考文献
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【2】CHARLESWORTH J P, TEMPLE J A G. Engineering applications of ultrasonic time-of-flight diffraction(2nd Edition)[M]. England: Research Studies Press Ltd., 2001:25-37.
【3】AL-ATABY A, AL-NUAIMY W, ZAHRAN O. Towards automatic flaw sizing using ultrasonic time-of-flight diffraction[J]. Insight, 2010,52(7):366-371.
【4】伍卫平,范钦红,曹树林,等.TOFD检测中轴偏离缺陷方位参数的测量误差[J].无损检测, 2014,36(9):28-33.
【5】李海华,赵立烦,郭兴建,等.TOFD技术检测三维盲区的分析研究[J].压力容器, 2008,125(9):4-9.
【6】强天鹏,肖雄,李智军,等.TOFD技术的检测盲区计算和分析[J].无损检测, 2008,30(10):738-740.
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