Impact Fatigue Damage Detection of Metallic Material by Using Eddy Current Thermography
摘 要
利用冲击疲劳损伤对材料微观结构和应力分布的改变导致的材料导热率和电阻率等参数变化的特性, 提出了利用涡流热成像技术检测金属材料冲击疲劳损伤的无损检测方法, 构建了检测系统。通过试验, 获得了飞机刹车片的涡流热成像图像。结合对冲击疲劳损伤引起的塑性变形而导致的材料导热率和电阻率等的变化的分析, 通过图像处理提取了试件的温升变化曲线,比对了受损区域和正常区域的红外图像差异, 实现了对冲击疲劳损伤缺陷的判别。结果表明, 涡流热成像法能够快速地判断材料受损位置。
Abstract
Eddy current thermography has been applied to detect surface and near surface cracks of metal parts, which have high detection efficiency and capability of large one-time detection area. The heat conduction and resistivity of material can be changed by impact fatigue damage due to the change of microstructure and stress distribution of the material caused by impact fatigue damage. In this paper, eddy current thermography is employed to detect impact fatigue damage of metallic material. A detection system is established. The thermal image sequences of aircraft brake block have been captured with eddy current thermography. The images have been analyzed according to the principle of the change of thermal conductivity and resistivity caused by plastic deformation due to impact fatigue damage. The temperature feature and the deference between damage area and non-damage area have been obtained by processing the infrared images. The results indicate that the impact fatigue damage of metallic material components can be detected qualitatively. The damage area can be identified quickly for metallic material part by using eddy current thermography.
中图分类号 TG115.28 DOI 10.11973/wsjc201603017
所属栏目 试验研究
基金项目 国家自然科学基金资助项目(51275325)
收稿日期 2015/6/3
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备注邹涵(1984-), 硕士研究生, 研究方向为电磁无损检测。
引用该论文: ZOU Han,YANG Sui-xian,ZENG Jin-jing,SU Zhi-wei. Impact Fatigue Damage Detection of Metallic Material by Using Eddy Current Thermography[J]. Nondestructive Testing, 2016, 38(3): 71~74
邹涵,杨随先,曾金晶,苏志伟. 金属材料冲击疲劳损伤的涡流热成像检测[J]. 无损检测, 2016, 38(3): 71~74
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【2】LEE W, LIN C. Impact properties and microstructure evolution of 304L stainless steel[J].Materials Science & Engineering A,2001,308: 124-135.
【3】GURUGUBELLI S N. The effect of ageing on impact toughness and microstructure of 2024 Al-Cu-Mg alloy[J]. World Acad. Sci., Eng. Technol, 2012,6(2): 608-610.
【4】ETINARSLAN C S. Effect of cold plastic deformation on electrical conductivity of various materials[J].Materials & design, 2009,30(3): 671-673.
【5】BAI L, TIAN S, CHENG Y, et al. Reducing the effect of surface emissivity variation in eddy current pulsed thermography[J]. IEEE Sensor Journal, 2014,14(4): 1137-1142.
【6】HE Y Z, PAN M C, LUO F L. Defect characterization based on heat diffusion using induction thermography testing[J]. Review of Scientific Instruments, 2012,83(10): 1-10.
【7】TSOPELAS N, SIAKAVELLAS N J. Eddy current thermography in circular aluminum plates for the experimental verification of an electromagnetic-thermal method for NDT[J]. Nondestructive Testing and Evaluation, 2010, 25(4): 317-332.
【8】HE Y, TIAN G Y, PAN M C, et al. An investigation into eddy current pulsed thermography for detection of corrosion blister[J]. Corrosion Science, 2014, 78(1): 1-6.
【9】CHENG L, GAO B, TIAN G Y, et al. Impact damage detection and identification using eddy current pulsed thermography through integration of PCA and ICA[J].IEEE Sensors Journal, 2014,14(5): 1655-1663.
【10】YANG S, TIAN G Y, ABIDIN I Z, et al. Simulation of edge cracks using pulsed eddy current stimulated thermography[J]. Journal of Dynamic Systems Measurement and Control, 2011,133(1): 10-19.
【11】宋林,杨随先,李小建,等.曲面零件裂纹缺陷脉冲涡流热成像检测的仿真研究[J].无损检测, 2012, 34(9): 39-41.
【12】仪向向, 曾金晶, 杨随先.基于涡流热成像的表面缺陷定量分析仿真研究[J].无损检测, 2015, 37(4): 24-27,75.
【13】胡德洲,左宪章,王建斌,等.脉冲涡流热成像检测激励参数的优化[J], 无损检测, 2014, 36(8): 23-27.
【14】李托雅,田裕鹏,王平,等.感应激励红外热像无损检测及其在裂纹检测中的应用[J].无损检测, 2014, 36(1): 15-18.
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