Finite Element Modeling of Solidification of TiAl Based Alloy Prepared by Metal-Bottom Pouring Vacuum Suction Casting
摘 要
利用ProCAST软件计算了Ti-47Al-2W-0.5Si合金的热物性参数, 并建立了金属型底浇式真空吸铸方法制备钛铝基合金叶片铸件的有限元模型, 模拟了铸型温度、浇注温度、浇注速度对合金凝固过程的影响, 得到了优化的浇注工艺参数, 并进行了试验验证。结果表明: 浇注温度的升高有利于缩孔缺陷的减少, 浇注速度增大可使形成缩孔缺陷的趋势先减小后增大; 铸型温度的提高有利于叶片隼部的补缩; 优化的浇注工艺参数为浇注温度1 620 ℃、浇注速度1 m·s-1、铸型温度20 ℃, 在此条件下可获得几乎无缩孔缺陷的叶片铸件; 模拟结果和试验结果相吻合, 验证了所建模型的正确性。
Abstract
ProCAST software was used to calculate physical parameters of Ti-47Al-2W-0.5Si alloy, and a finite element model of TiAl based alloy blade casting prepared by metal-bottom pouring vacuum suction casting was established; The effects of mould temperature, pouring temperature and pouring velocity on solidification process of the alloy were simulated, and the optimized process parameters were obtained. At last, the experiment verification was carried out. The results show, with the increase of pouring temperature, the shrinkage reduced, and with the increases of pouring velocity, the shrinkage decreased first and increased. Increasing mould temperature was good for casting feeding. The optimized process parameters were pouring temperature of 1 620 ℃, pouring velocity of 1 m·s-1 and mould temperature of 20 ℃, and under the optimized parameters, the blade casting almost without shrinkage could be obtained. The simulated results were consistent with the experimental results, which verified the correctness of the proposed model.
中图分类号 TG249.3 DOI 10.11973/jxgccl201609011
所属栏目 物理模拟与数值模拟
基金项目 国家自然科学基金资助项目(11204158); 宜昌市科技计划项目(A2012-302-08)
收稿日期 2015/12/1
修改稿日期 2016/7/15
网络出版日期
作者单位点击查看
备注叶喜葱(1981-), 男, 浙江台州人, 副教授, 博士。
引用该论文: YE Xi-cong,WU Bin-bin,LUO Ai-jiao,ZHAO Guang-wei. Finite Element Modeling of Solidification of TiAl Based Alloy Prepared by Metal-Bottom Pouring Vacuum Suction Casting[J]. Materials for mechancial engineering, 2016, 40(9): 49~53
叶喜葱,吴彬彬,罗爱娇,赵光伟. 金属型底浇式真空吸铸钛铝基合金凝固的有限元模拟[J]. 机械工程材料, 2016, 40(9): 49~53
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参考文献
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【3】林有智, 周少秋, 曹睿, 等. TiAl基合金的拉伸疲劳断裂机理[J]. 机械工程材料, 2013,37(10):25-28.
【4】NAZMY M, LUPINC V. Gamma TiAl intermetallic for gas turbine applications[J]. Materials for Advanced Power Engineering, 1998, 21:933-941.
【5】魏祥飞, 张平则, 魏东博,等. γ-TiAl合金表面双层辉光等离子铬钨共渗层的高温氧化行为[J]. 机械工程材料, 2014, 38(5):12-16.
【6】SUNG S Y, KIM Y J. Economic net-shape forming of TiAl alloys for automotive parts[J]. Intermetallics, 2006,14(10/11):1163-1167.
【7】FU P X, KANG X H, MA Y C, et al. Centrifugal casting of TiAl exhaust valves[J]. Intermetallics, 2008, 16(2):130-138.
【8】LIU K, MA Y C, GAO M, et al. Single step centrifugal casting TiAl automotive valves[J]. Intermetallics, 2005, 13(9):925-928.
【9】CHOUDHURY A, BLUM M. Economical production of titanium-aluminide automotive valves using cold wall induction melting and centrifugal casting in a permanent mold[J]. Vacuum, 1996, 47(6/7/8):829-831.
【10】戴介泉. 钛精铸陶瓷型壳的新耐火材料研究[J]. 材料工程, 1996(12):20-21.
【11】NOURBAKHSH S, SAHIN O, MARGOLIN H. A structural study of oxidation in an Al2O3 fiber reinforced titanium aluminide composite[J]. Acta Metallurgica Et Materialia, 1995, 43(8):3035-3044.
【12】KIM M G, KIM Y J. Effect of mold material and binder on metal-mold interfacial reaction for investment castings of titanium alloys[J]. Materials Transactions, 2002, 43(4):745-750.
【13】叶喜葱. 小型薄壁TiAl基合金件底注式真空吸铸技术基础研究[D]. 哈尔滨: 哈尔滨工业大学, 2010.
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