磁记忆检测技术在游乐设施上的应用
Application of Magnetic Memory Testing Technology on Amusement Equipment
摘 要
磁记忆检测技术在对铁磁性构件的应力集中和缺陷检测上具有独特的优势。针对游乐设施的运行特点和失效模式, 研究了其疲劳损伤的形成过程、表面开口缺陷动态发展的磁记忆信号的变化规律和阶段性特征; 分析并总结了静止状态下典型游乐设施宏观缺陷的磁记忆信号特征。结合案例介绍了游乐设施的磁记忆检测及评价流程。
游乐设施
动态扩展
应力集中
Magnetic memory
Amusement equipment
Dynamically propagation
Stress concentration
Abstract
Magnetic memory testing (MMT) technology has the unique advantages in ferromagnetic metal component on stress concentration and defect detection. According to the operation characteristics and failure mode of amusement equipment, the varying rules and the periodic characters of magnetic memory signal during the fatigue damage growing and surface crack dynamically propagating were investigated. The magnetic memory signal of different typical static defects was analyzed and the characters were summarized. The magnetic memory testing and evaluation process of amusement equipment are introduced by case analysis.
中图分类号 TG115.28 DOI 10.11973/wsjc201611004
所属栏目 磁记忆检测技术应用与发展专题
基金项目 “十二五”国家科技支撑计划资助项目（2015BAK40B04）
收稿日期 2016/8/25
修改稿日期
网络出版日期
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备注胡斌(1977-), 男, 高级工程师, 主要从事电磁检测技术的研究工作。
引用该论文: HU Bin,SHEN Gong-tian. Application of Magnetic Memory Testing Technology on Amusement Equipment[J]. Nondestructive Testing, 2016, 38(11): 21～26
胡斌,沈功田. 磁记忆检测技术在游乐设施上的应用[J]. 无损检测, 2016, 38(11): 21～26
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参考文献
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【3】高广兴, 沈功田, 胡斌.金属磁记忆检测方法在特种设备检测中的研究及应用［J］.测试技术学报, 2009(23): 144-148.
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【6】ISO 24497-1: 2007 Non-destructive testing - Metal magnetic memory - Part 1: Vocabulary［S］.
【7】ISO 24497-2: 2007 Non-destructive testing - Metal magnetic memory - Part 2: General requirements［S］.
【8】ISO 24497-3: 2007 Non-destructive testing - Metal magnetic memory - Part 3: Inspection of welded joints［S］.
【9】GB/T 26641-2011 无损检测 磁记忆检测 总则［S］.
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【15】李路明, 王晓凤, 黄松岭. 磁记忆现象和地磁场的关系［J］. 无损检测, 2003, 25(8): 387-390.
【16】任吉林, 邬冠华, 宋凯. 金属磁记忆检测机理的探讨［J］. 无损检测, 2002, 24(1): 29-31.
【17】黎连修. 磁致伸缩和磁记忆问题研究［J］. 无损检测, 2004, 26(3): 109-112.
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【19】HU Bin, LI Lu-ming, CHEN Xing, et al. Study on the influencing factors of magnetic memory method［J］. International Journal of Applied Electromagnetics and Mechanics, 2010, 33(3/4): 1351-1357.
【20】ZHONG Li-qiang, LI Lu-ming, CHEN Xing. Magnetic signals of stress concentration detected in different magnetic environment［J］. Nondestructive Testing and Evaluation, 2010, 25(2): 161-168.
【21】HU Bin, LIU Ying-hua, LI Tao-yun. Magnetic field aberration induced by the inner surface crack during loading［C］∥The 17th International Symposium on Applied Electromagnetics and Mechanics (ISEM2015).Japan: ［s.n.］, 2015.
【22】耿荣生, 郑勇. 航空无损检测技术发展动态及面临的挑战［J］. 无损检测, 2002, 24(1): 1-5.
【23】高广兴, 沈功田, 胡斌.金属磁记忆检测方法在特种设备检测中的研究及应用［J］.测试技术学报, 2009(23): 144-148.
【24】刘红文, 钟万里, 何卫忠, 等. 金属磁记忆在末级再热器爆管分析中的应用［J］. 江西电力, 2003, 27(4): 15-17.
【25】HU Bin, CHEN Gang. Study on Magnetic Memory Method (MMM) for Fatigue Evaluation［C］∥17th World Conference on Nondestructive Testing. China: ［s.n.］, 2008.
【26】SHEN Gong-tian, HU Bin. Investigation on metal magnetic memory signal during loading［J］. International Journal of Applied Electromagnetics and Mechanics, 2010, 33: 1329-1334.
【2】WANG P C, CARGILL G S, NOYAN I C, et al. Electromigration-induced stress in aluminum conductor lines measured by X-ray microdiffraction［J］.Applied Physics Letters, 1998, 72(11): 1296-1298.
【3】高广兴, 沈功田, 胡斌.金属磁记忆检测方法在特种设备检测中的研究及应用［J］.测试技术学报, 2009(23): 144-148.
【4】YU F, NAGY P B. Dynamic piezoresistivity calibration for eddy current nondestructive residual stress measurements［J］. Journal of Nondestructive Evaluation, 2005, 24(4): 143-151.
【5】HIRAO M, OGI H, FUKUOKA H. Resonance emat system for acoustoelastic stress measurement in steel metals［J］. Review of Scientific Instruments, 1993, 64(11): 3198-3205.
【6】ISO 24497-1: 2007 Non-destructive testing - Metal magnetic memory - Part 1: Vocabulary［S］.
【7】ISO 24497-2: 2007 Non-destructive testing - Metal magnetic memory - Part 2: General requirements［S］.
【8】ISO 24497-3: 2007 Non-destructive testing - Metal magnetic memory - Part 3: Inspection of welded joints［S］.
【9】GB/T 26641-2011 无损检测 磁记忆检测 总则［S］.
【10】任吉林, 林俊明. 金属磁记忆检测技术［M］. 北京: 中国电力出版社, 2000.
【11】林俊明, 林春景, 林发柄, 等. NDT新技术EMS-200金属诊断仪的原理和应用［J］. 无损检测, 2000, 22(3): 32-34.
【12】仲维畅. 金属磁记忆诊断的理论基础——铁磁性材料的弹-塑性应变磁化［J］.无损检测, 2001, 23(10): 424-426.
【13】LI L, HUANG S, WANG X. Stress induced magnetic field abnormality［J］. Transactions of Nonferrous Metals Society of China (English Edition), 2003, 13(1): 6-9.
【14】黄松岭, 李路明, 汪来富, 等. 用金属磁记忆方法检测应力分布［J］. 无损检测, 2002, 24(5): 212-214.
【15】李路明, 王晓凤, 黄松岭. 磁记忆现象和地磁场的关系［J］. 无损检测, 2003, 25(8): 387-390.
【16】任吉林, 邬冠华, 宋凯. 金属磁记忆检测机理的探讨［J］. 无损检测, 2002, 24(1): 29-31.
【17】黎连修. 磁致伸缩和磁记忆问题研究［J］. 无损检测, 2004, 26(3): 109-112.
【18】周俊华, 雷银照. 正磁致伸缩铁磁材料磁记忆现象的理论探讨［J］. 郑州大学学报: 工学报, 2003, 24(3): 101-105.
【19】HU Bin, LI Lu-ming, CHEN Xing, et al. Study on the influencing factors of magnetic memory method［J］. International Journal of Applied Electromagnetics and Mechanics, 2010, 33(3/4): 1351-1357.
【20】ZHONG Li-qiang, LI Lu-ming, CHEN Xing. Magnetic signals of stress concentration detected in different magnetic environment［J］. Nondestructive Testing and Evaluation, 2010, 25(2): 161-168.
【21】HU Bin, LIU Ying-hua, LI Tao-yun. Magnetic field aberration induced by the inner surface crack during loading［C］∥The 17th International Symposium on Applied Electromagnetics and Mechanics (ISEM2015).Japan: ［s.n.］, 2015.
【22】耿荣生, 郑勇. 航空无损检测技术发展动态及面临的挑战［J］. 无损检测, 2002, 24(1): 1-5.
【23】高广兴, 沈功田, 胡斌.金属磁记忆检测方法在特种设备检测中的研究及应用［J］.测试技术学报, 2009(23): 144-148.
【24】刘红文, 钟万里, 何卫忠, 等. 金属磁记忆在末级再热器爆管分析中的应用［J］. 江西电力, 2003, 27(4): 15-17.
【25】HU Bin, CHEN Gang. Study on Magnetic Memory Method (MMM) for Fatigue Evaluation［C］∥17th World Conference on Nondestructive Testing. China: ［s.n.］, 2008.
【26】SHEN Gong-tian, HU Bin. Investigation on metal magnetic memory signal during loading［J］. International Journal of Applied Electromagnetics and Mechanics, 2010, 33: 1329-1334.
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