Effects of TiO2 Contents on Phase and Mechanical Properties of Plasma Sprayed Al2O3-TiO2 Coatings
摘 要
采用等离子喷涂工艺在灰铸铁基体上制备了4种TiO2含量不同的Al2O3-TiO2涂层,运用X射线衍射技术,并结合Rietveld全谱拟合方法,对不同涂层中的物相进行定量分析;采用显微硬度测试和拉伸试验研究TiO2含量对涂层力学性能的影响。结果表明:Al2O3-3% TiO2涂层中存在大量的γ-Al2O3相、α-Al2O3相以及少量的非晶相;在Al2O3-13% TiO2涂层中,非晶相含量出现最大值,并有Al2TiO5相形成;随着TiO2含量进一步增加,非晶相含量降低,Al2TiO5相含量增加,在Al2O3-40% TiO2涂层中只存在α-Al2O3和Al2TiO5相;随着TiO2含量增加,涂层的显微硬度降低,但涂层的结合强度升高,这与涂层中Al2TiO5相的含量有关。
Abstract
Four kinds of Al2O3-TiO2 coatings with different TiO2 contents were prepared on cast iron substrate by plasma spraying. X-ray diffraction (XRD) technique combined with the Rietveld whole pattern fitting method was used to determine the phase's content in different coatings. The effects of TiO2 content on mechanical properties of the coatings were investigated by means of the microhardness measurement and tensile testing. The results indicate that there are a large amount of γ-Al2O3, α-Al2O3 and a small quantity of amorphous phase in Al2O3-3wt%TiO2 coating; the maximum value of the amorphous content appears, and Al2TiO5 phase forms in Al2O3-13wt%TiO2 coating. With the further increase of the TiO2 content, the amount of the amorphous phase decreases, and Al2TiO5 phase's content increases in coatings. There are only α-Al2O3 and Al2TiO5 phases in the Al2O3-40wt%TiO2 coating. The microhardness of the coatings decrease but the adhesion strength enhance with the increase of TiO2 contents, this can be attributed to the formation of the Al2TiO5 phase.
中图分类号 TG174.453 DOI 10.11973/jxgccl201701003
所属栏目 试验研究
基金项目 福建省质量技术监督局科技计划项目(FJQI2013077)
收稿日期 2015/10/26
修改稿日期 2016/11/23
网络出版日期
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备注翁鹏翔(1991-),男,福建福州人,硕士研究生。
引用该论文: WENG Peng-xiang,GUO Ping,ZHENG Zhen-huan,YE Hui,LI Qiang. Effects of TiO2 Contents on Phase and Mechanical Properties of Plasma Sprayed Al2O3-TiO2 Coatings[J]. Materials for mechancial engineering, 2017, 41(1): 13~19
翁鹏翔,郭平,郑振环,叶辉,李强. TiO2含量对等离子喷涂Al2O3-TiO2涂层物相组成和力学性能的影响[J]. 机械工程材料, 2017, 41(1): 13~19
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【5】JIA S K, ZOU Y, XU J Y,et al. Effect of TiO2 content on properties of Al2O3 thermal barrier coatings by plasma spraying[J]. Transaction of Nonferrous Metals Society of China, 2015, 25(1):175-183.
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【8】田博, 丁庆军, 赵盖, 等. 等离子喷涂Al2O3-TiO2陶瓷涂层摩擦学性能研究[J]. 热加工工艺, 2014, 43(22):42-48.
【9】HABIB K A, SAUURA J J, FERRER C,et al. Comparison of flame sprayed Al2O3/TiO2 coatings:Their microstructure, mechanical properties and tribology behavior[J]. Surface and Coatings Technology, 2006, 201:1436-1443.
【10】VARGAS F, AGEORGES H, FOURNIER P,et al. Mechanical and tribological performance of Al2O3/TiO2 coatings elaborated by flame and plasma spraying[J]. Surface and Coatings Technology, 2010, 205(4):1132-1136.
【11】DEJANG N, WATCHARAPASORN A, WIROJUPATUMP S,et al. Fabrication and properties of plasma-sprayed Al2O3/TiO2 composite coatings:A role of nano-sized TiO2 addition[J]. Surface and Coatings Technology, 2010, 204(9/10):1651-1657.
【12】邓世均. 高性能陶瓷涂层[M]. 北京:化学工业出版社, 2004:99-110.
【13】何继宁, 阎殿然, 董艳春, 等. 等离子喷涂Al2O3与Al2O3/TiO2涂层中的相变及涂层的耐腐蚀行为[J]. 金属热处理, 2005, 30(8):46-48.
【14】YANG Y, WANG Y, TIAN W,et al. Influence of composite powders' microstructure on the microstructure and properties of Al2O3-TiO2 coatings fabricated by plasma spraying[J]. Materials and Design, 2015,65:814-822.
【15】MCPHERSON R. On the formation of thermally sprayed alumina coatings[J]. Journal of Materials Science, 1980, 15(12):3141-3149.
【16】SARIKAYA O.Effect of the substrate temperature on properties of plasma sprayed Al2O3 coatings[J]. Materials and Design,2005, 26(1):53-57.
【17】UMA DEVI M.On the nature of phases in Al2O3 and Al2O3-SiC thermal spray coatings[J]. Ceramics International, 2004, 30(4):545-553.
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