电站锅炉用耐热钢管焊接接头再热裂纹研究进展
Research Progress on Reheat Cracking of Welded Joint of Heat-Resistant Steel Pipe for Power Plant Boiler
摘 要
从再热裂纹的特征、形成机理和预防措施等方面综述了火力发电机组电站锅炉用耐热钢管焊接接头中再热裂纹的研究进展。目前关于再热裂纹的研究和应用还不十分深入，认识也不统一，对部分材料发生再热裂纹现象的解释还不充分，甚至存在相互矛盾之处。今后对电站锅炉用耐热钢管焊接接头再热裂纹的研究应集中在材料成分与性能的优化、沉淀析出、失效模型和高分辨率组织等方面，同时应建立再热裂纹评价系统以实现再热裂纹的预测与评价。
耐热钢管
焊接接头
再热裂纹
power plant boiler
heat-resistant steel pipe
welded joint
reheat cracking
Abstract
The research progress on reheat cracking of welded joint of heat-resistant steel pipe for thermal power plant boiler is summarized from the aspects such as reheat cracking characteristics, formation mechanism, and preventive measures. However, the research and application of reheat cracking is not very clear and unitary, and the explanation for the reheat cracking phenomenon of some materials is not enough, even contradictory. In the future, the research on reheat cracking of the welded joint of heat-resistant steel pipe for power plant boiler should be focused on the material composition and performance optimization, precipitation, failure model, high resolution microstructures, etc. Meanwhile, the reheat cracking evaluation system should be established to realize the prediction and evaluation of the reheat cracking.
中图分类号 TG457.1 DOI 10.11973/jxgccl201702002
所属栏目 综述
基金项目 中国大唐集团科学技术研究院科技项目
收稿日期 2016/2/3
修改稿日期 2016/12/21
网络出版日期
作者单位点击查看
备注张新(1980-),男,江苏丰县人,高级工程师,博士。
引用该论文: ZHANG Xin,ZHANG Zhi-gang,WANG Xiao-ru,LI Shao-hua. Research Progress on Reheat Cracking of Welded Joint of Heat-Resistant Steel Pipe for Power Plant Boiler[J]. Materials for mechancial engineering, 2017, 41(2): 8～14
张新,张志刚,王晓茹,李少华. 电站锅炉用耐热钢管焊接接头再热裂纹研究进展[J]. 机械工程材料, 2017, 41(2): 8～14
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参考文献
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【3】PARK K, KIM S, CHANG J,et al. Post-weld heat treatment cracking susceptibility of T23 weld metals for fossil fuel applications[J]. Materials and Design, 2012, 34(2):699-706.
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【5】DHOOGE A, VEKEMAN J. New generation 21/4Cr steels T/P 23 and T/P 24:Weldability and high temperature properties[J]. Welding in the World, 2005, 49(9/10):75-93.
【6】HIPPSLEY C A. Precipitation sequences in heat-affected zone of 2.25%Cr-1%Mo steel during stress-relief heat treatment[J]. Metal Science, 1981, 15(4):137-147.
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【10】DHOOGE A, VINCKIER A. Reheat cracking-A review of recent studies[J]. International Journal of Pressure Vessels and Piping, 1987, 27(4):239-269.
【11】韩一纯. 2.25CrlMo0.25V钢再热裂纹生成机理研究[D].合肥:中国科技大学,2015.
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【13】陈忠兵, 赵彦芬, 赵建仓,等. 厚壁12Cr1MoVG钢焊接接头裂纹分析及其控制[J].中国电机工程学报, 2012, 32(35):137-143.
【14】牛锐锋,曹怡姗,朱一乔,等. 国产T23钢再热裂纹敏感性试验研究[J].兵器材料科学与工程, 2014, 37(5):36-39.
【15】CHABAUD-REYTIER M, ALLAIS L, CAES C, et al. Mechanisms of stress relief cracking in titanium stabilised austenitic stainless steel[J]. Journal of Nuclear Materials, 2003, 323(1):123-137.
【16】HAYHURST D R, VAKILI-TAHAMI F, ZHOU J Q. Constitutive equations for time independent plasticity and creep of 316 stainless steel at 550℃[J].International Journal of Pressure Vessels and Piping, 2003, 80(2):97-109.
【17】THOMAS R D Jr. HAZ cracking in thick sections of austenitic stainless steels Part I[J]. Welding Journal, 1984, 63(12):24-32.
【18】朱志前,张建军,邹鹏举. T23/12Cr1MoV焊接再热裂纹分析[J].锅炉技术, 2013, 44(1):53-56.
【19】伊藤慶典. 低合金鋼溶接熱影響部の応力除去焼鈍割れの研究(Ⅱ)[J]. 溶接学会志, 1972, 41(1):29-36.
【20】内木虎蔵. 応力除去焼鈍割れに関する研究(第1報)(第2報)[J]. 溶接学会志, 1964, 33(9):693-699.
【21】帕豪德涅. 焊缝中的气体[M]. 赵鄂官,译.北京:机械工业出版社, 1977.
【22】亮一大村. ボイラ用耐热钢の溶接技术[J]. 金属, 1992, 62(11):34-38.
【23】李鹏,郭军,徐德录. T91钢及其异种钢焊接接头裂纹敏感性分析[J]. 电力建设, 1999(7):20-23.
【24】罗志昌,陈佩寅,张伟明. 再热裂纹新判据——(εr)min[J]. 焊接学报, 1991, 12(3):136-142.
【25】尤国文. 9Cr-1Mo钢焊接工艺研究[D]. 北京:清华大学, 1993.
【26】曲生志,卢征然,李忠杰,等. 改良型T23焊接性试验研究与评价[J]. 锅炉技术, 2013, 44(2):45-48.
【27】赵建仓, 姚建华, 成鹏,等. 超超临界锅炉12Cr1moVG钢集箱角接头再热裂纹原因分析及焊接工艺优化[J]. 发电设备, 2011, 25(4):274-277.
【28】韩一纯,陈学东,范志超,等. 热输入对2.25Cr1MoV钢粗晶热影响区再热裂纹敏感性的影响[J].机械工程学报, 2015, 51(6):2-8.
【29】赵慧传,凌荣华,贾建民,等. 新型耐热钢T23的特性与早期失效分析[J]. 中国电机工程学报, 2011, 31(20):107-113.
【30】JIN Y J, LU H, YU C,et al. Study on grain boundary character and strain distribution of intergranular cracking in the CGHAZ of T23 steel[J]. Materials Characterization, 2013, 84:216-224.
【31】PATALA S, MASON J K, SCHUH C A. Improved representations of misorientation information for grain boundary science and engineering[J]. Progress of Materials and Science, 2012, 57:1383-1425.
【32】NAWROCKI J G, DUPONT J N, ROBINO C V,et al. The mechanism of stress-relief cracking in a ferritic alloy steel[J]. Welding Journal, 2003, 83(2):25-35.
【33】PILLOT S,CHAUVY C. Standard procedure to test 21/4Cr-1Mo-V saw filler material reheat cracking susceptibility[C]//Proceeding of the ASME 2012 Pressure Vessels and Piping Division Conference. Toronto:ASME, 2012:813-824.
【34】NAWROCKI J G, DUPONT J N, ROBINO C V, et al. The stress-relief cracking susceptibility of a new ferritic steel-Part 2:Multiple-pass heat-affected zone simulations[J]. Welding Journal, 2001, 80(1):18-24.
【35】POMMIER H, BUSSO E P, MORGENEYER T F, et al. Intergranular damage during stress relaxation in AISI 316L-type austenitic stainless steels:Effect of carbon, nitrogen and phosphorus contents[J]. Acta Materialia,2016,103:893-908.
【36】ISARATAT P. An investigation of reheat cracking in the weld heat affected zone of type 347 stainless steel[D]. Columbus:The Ohio State University, 2007.
【37】SKELTON R P, GOODALL I W, WEBSTER G A, et al. Factors affecting reheat cracking in the HAZ of austenitic steel weldments[J]. International Journal of Pressure Vessels and Piping, 2003, 80:441-451.
【38】YONG J H, BONG S L, SANG K, et al. Ductile fracture mechanism in shielded metal-arc and gas tungsten-arc welds of type 347 stainless steels[J]. Journal of Materials Science, 1999, 34:4751-4759.
【39】任晓,王传标. 压力容器用低合金钢焊接接头再热裂纹的研究进展[J].机械工程材料, 2012, 36(5):5-9.
【40】LENG Z, FIELD D P. Damage susceptibility of grain boundaries in HT9 steel subjected to high-temperature creep[J]. Metallurgical and Materials Transactions A, 2012, 43(10):3539-3546.
【41】SHINYA T, TOMITA Y. Effect of calcium treatments and strain rate on reheat cracking of vanadium-modified 2.25Cr-1Mo steel[J]. Materials Characterization, 1998, 40(4/5):221-225.
【42】王学, 徐德录, 陈玉成, 等. T23钢再热裂纹敏感性[C]//超(超)临界锅炉用钢及焊接协作网第三次论坛大会论文集.哈尔滨:哈尔滨工业大学,2009:56-62.
【43】张文钺. 焊接冶金学(基本原理)[M]. 北京:机械工业出版社, 1996.
【44】银润邦,潘乾刚,刘自军,等. T23钢再热裂纹影响因素和预防措施的研究[J]. 电焊机,2010, 40(2):109-113.
【2】吴祖乾, 虞茂林, 顾溥锦. 低合金钢厚壁压力容器焊接[M]. 上海:上海科学技术文献出版社, 1982:27-94.
【3】PARK K, KIM S, CHANG J,et al. Post-weld heat treatment cracking susceptibility of T23 weld metals for fossil fuel applications[J]. Materials and Design, 2012, 34(2):699-706.
【4】郑建能. 2.25Cr-1Mo-0.25V钢焊接性研究[D]. 成都:西南交通大学, 2007.
【5】DHOOGE A, VEKEMAN J. New generation 21/4Cr steels T/P 23 and T/P 24:Weldability and high temperature properties[J]. Welding in the World, 2005, 49(9/10):75-93.
【6】HIPPSLEY C A. Precipitation sequences in heat-affected zone of 2.25%Cr-1%Mo steel during stress-relief heat treatment[J]. Metal Science, 1981, 15(4):137-147.
【7】ZHANG Y C, NAKAGAWA H, MATSUDA F. Weldability of Fe-36%Ni alloy (Report VI)-Further Investigation on mechanism of reheat hot cracking in weld metal[J]. Transaction of JWRI, 1985, 14(2):325-334.
【8】BOUCHARD P J, WITHERS P J, MCDONALD S A,et al. Quantification of creep cavitation damage around a crack in a stainless steel pressure vessel[J]. Acta Materialia, 2004, 52(1):23-34.
【9】张波,高子瑜,王德泰,等.HCM2S钢再热裂纹敏感性的试验研究[J].动力工程,2006,26(2):300-303.
【10】DHOOGE A, VINCKIER A. Reheat cracking-A review of recent studies[J]. International Journal of Pressure Vessels and Piping, 1987, 27(4):239-269.
【11】韩一纯. 2.25CrlMo0.25V钢再热裂纹生成机理研究[D].合肥:中国科技大学,2015.
【12】BOUCHARD P J, FIORI F, TREIMER W. Characterization of creep cavitation damage in a stainless steel pressure vessel using small angle neutron scattering[J]. Applied Physics A, 2002, 74(s1):s1689-s1691.
【13】陈忠兵, 赵彦芬, 赵建仓,等. 厚壁12Cr1MoVG钢焊接接头裂纹分析及其控制[J].中国电机工程学报, 2012, 32(35):137-143.
【14】牛锐锋,曹怡姗,朱一乔,等. 国产T23钢再热裂纹敏感性试验研究[J].兵器材料科学与工程, 2014, 37(5):36-39.
【15】CHABAUD-REYTIER M, ALLAIS L, CAES C, et al. Mechanisms of stress relief cracking in titanium stabilised austenitic stainless steel[J]. Journal of Nuclear Materials, 2003, 323(1):123-137.
【16】HAYHURST D R, VAKILI-TAHAMI F, ZHOU J Q. Constitutive equations for time independent plasticity and creep of 316 stainless steel at 550℃[J].International Journal of Pressure Vessels and Piping, 2003, 80(2):97-109.
【17】THOMAS R D Jr. HAZ cracking in thick sections of austenitic stainless steels Part I[J]. Welding Journal, 1984, 63(12):24-32.
【18】朱志前,张建军,邹鹏举. T23/12Cr1MoV焊接再热裂纹分析[J].锅炉技术, 2013, 44(1):53-56.
【19】伊藤慶典. 低合金鋼溶接熱影響部の応力除去焼鈍割れの研究(Ⅱ)[J]. 溶接学会志, 1972, 41(1):29-36.
【20】内木虎蔵. 応力除去焼鈍割れに関する研究(第1報)(第2報)[J]. 溶接学会志, 1964, 33(9):693-699.
【21】帕豪德涅. 焊缝中的气体[M]. 赵鄂官,译.北京:机械工业出版社, 1977.
【22】亮一大村. ボイラ用耐热钢の溶接技术[J]. 金属, 1992, 62(11):34-38.
【23】李鹏,郭军,徐德录. T91钢及其异种钢焊接接头裂纹敏感性分析[J]. 电力建设, 1999(7):20-23.
【24】罗志昌,陈佩寅,张伟明. 再热裂纹新判据——(εr)min[J]. 焊接学报, 1991, 12(3):136-142.
【25】尤国文. 9Cr-1Mo钢焊接工艺研究[D]. 北京:清华大学, 1993.
【26】曲生志,卢征然,李忠杰,等. 改良型T23焊接性试验研究与评价[J]. 锅炉技术, 2013, 44(2):45-48.
【27】赵建仓, 姚建华, 成鹏,等. 超超临界锅炉12Cr1moVG钢集箱角接头再热裂纹原因分析及焊接工艺优化[J]. 发电设备, 2011, 25(4):274-277.
【28】韩一纯,陈学东,范志超,等. 热输入对2.25Cr1MoV钢粗晶热影响区再热裂纹敏感性的影响[J].机械工程学报, 2015, 51(6):2-8.
【29】赵慧传,凌荣华,贾建民,等. 新型耐热钢T23的特性与早期失效分析[J]. 中国电机工程学报, 2011, 31(20):107-113.
【30】JIN Y J, LU H, YU C,et al. Study on grain boundary character and strain distribution of intergranular cracking in the CGHAZ of T23 steel[J]. Materials Characterization, 2013, 84:216-224.
【31】PATALA S, MASON J K, SCHUH C A. Improved representations of misorientation information for grain boundary science and engineering[J]. Progress of Materials and Science, 2012, 57:1383-1425.
【32】NAWROCKI J G, DUPONT J N, ROBINO C V,et al. The mechanism of stress-relief cracking in a ferritic alloy steel[J]. Welding Journal, 2003, 83(2):25-35.
【33】PILLOT S,CHAUVY C. Standard procedure to test 21/4Cr-1Mo-V saw filler material reheat cracking susceptibility[C]//Proceeding of the ASME 2012 Pressure Vessels and Piping Division Conference. Toronto:ASME, 2012:813-824.
【34】NAWROCKI J G, DUPONT J N, ROBINO C V, et al. The stress-relief cracking susceptibility of a new ferritic steel-Part 2:Multiple-pass heat-affected zone simulations[J]. Welding Journal, 2001, 80(1):18-24.
【35】POMMIER H, BUSSO E P, MORGENEYER T F, et al. Intergranular damage during stress relaxation in AISI 316L-type austenitic stainless steels:Effect of carbon, nitrogen and phosphorus contents[J]. Acta Materialia,2016,103:893-908.
【36】ISARATAT P. An investigation of reheat cracking in the weld heat affected zone of type 347 stainless steel[D]. Columbus:The Ohio State University, 2007.
【37】SKELTON R P, GOODALL I W, WEBSTER G A, et al. Factors affecting reheat cracking in the HAZ of austenitic steel weldments[J]. International Journal of Pressure Vessels and Piping, 2003, 80:441-451.
【38】YONG J H, BONG S L, SANG K, et al. Ductile fracture mechanism in shielded metal-arc and gas tungsten-arc welds of type 347 stainless steels[J]. Journal of Materials Science, 1999, 34:4751-4759.
【39】任晓,王传标. 压力容器用低合金钢焊接接头再热裂纹的研究进展[J].机械工程材料, 2012, 36(5):5-9.
【40】LENG Z, FIELD D P. Damage susceptibility of grain boundaries in HT9 steel subjected to high-temperature creep[J]. Metallurgical and Materials Transactions A, 2012, 43(10):3539-3546.
【41】SHINYA T, TOMITA Y. Effect of calcium treatments and strain rate on reheat cracking of vanadium-modified 2.25Cr-1Mo steel[J]. Materials Characterization, 1998, 40(4/5):221-225.
【42】王学, 徐德录, 陈玉成, 等. T23钢再热裂纹敏感性[C]//超(超)临界锅炉用钢及焊接协作网第三次论坛大会论文集.哈尔滨:哈尔滨工业大学,2009:56-62.
【43】张文钺. 焊接冶金学(基本原理)[M]. 北京:机械工业出版社, 1996.
【44】银润邦,潘乾刚,刘自军,等. T23钢再热裂纹影响因素和预防措施的研究[J]. 电焊机,2010, 40(2):109-113.
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