超声相控阵技术的发展及其在核工程无损检测中的应用
Development of Ultrasonic Phased Array Technology and Applications in Nondestructive Testing of Nuclear Engineering
摘 要
论述了国内外在超声相控阵技术方面的研究进展，重点总结了近年来超声相控阵关键技术的研究成果。并结合工程实例，介绍了超声相控阵技术在核工程无损检测中的应用，对超声相控阵技术未来的发展趋势进行了展望并指出了其新的发展机遇。
无损检测
发展趋势
工程应用
ultrasonic phased array
nondestructive testing
development trend
engineering application
Abstract
The development of ultrasonic phased array technology at home and abroad is reviewed. The achievements of ultrasonic phased array key technology in recent years are mainly summarized. Combined with engineering examples, the applications of ultrasonic phased array in nondestructive testing of nuclear engineering are introduced. Besides, the future development trend and new opportunities of ultrasonic phased array are pointed out.
中图分类号 TG115.28 DOI 10.11973/wsjc201705010
所属栏目 超声相控阵检测技术应用专题
基金项目
收稿日期 2017/2/7
修改稿日期
网络出版日期
作者单位点击查看
备注张侃(1991-),男,硕士,主要从事核工程无损检测技术研究工作
引用该论文: ZHANG Kan,YANG Li,WANG Xuequan,XU Guiping,SUN Dapeng,LUO Jiandong,ZHANG Min. Development of Ultrasonic Phased Array Technology and Applications in Nondestructive Testing of Nuclear Engineering[J]. Nondestructive Testing, 2017, 39(5): 42～48
张侃,杨力,王学权,许贵平,孙大朋,罗建东,张旻. 超声相控阵技术的发展及其在核工程无损检测中的应用[J]. 无损检测, 2017, 39(5): 42～48
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参考文献
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【9】HARRICH X, COPERET P. FAAST very fast phased array system[C]//Proceedings of the 19th World Conference on Nondestructive Testing.Munich:[s.n], 2016.
【10】KITAZAWA S, KONO N. Visualisation and quantitative evaluation of stress corrosion cracks using the three-dimensional phased array ultrasonic technique[C]//11th European Conference on Nondestructive Testing. Prague:[s.n], 2014.
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【19】XIE Y, YIN W, LIU Z, et al. Simulation of ultrasonic and EMAT arrays using FEM and FDTD[J]. Ultrasonics, 2016, 66:154-165.
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【22】SZAVAI S, BEZI Z, DUDRA J, et al. Modelling of phased array ultrasonic inspection of a steam generator dissimilar metal weld[J]. Procedia Structural Integrity, 2016, 2:1015-1022.
【23】SCENDT. The implementation and validation of a phased array probe model into the simSUNDT Software[C]//11th European Conference on Non-destructive Testing. Prague:[s.n], 2014.
【24】HOU X Y, DING T X, SUN L X, et al. Ultrasonic propagation simulations in biological tissues with application to the sonodynamic therapy based on ACTRAN[C]//International Conference on Biomedical Engineering and Informatics.[S.l.]:[s.n], 2015.
【25】DEVOS D, MAES G, TREMBLAY P. Optimized semi-flexible matrix array probes for large rotor shafts and DGS sizing diagram simulation tool[C]//Proceedings of the 19th World Conference on Nondestructive Testing.Munich:[s.n], 2016.
【26】FU Y, LU C, CHEN G, et al. Three-dimensional numerical simulation of immersion diffraction sound field characteristics for low thicknesses pipe ring weld[J]. Applied Mechanics & Materials, 2015, 727/728:831-834.
【27】CELMER M, OPIELINSKI K J. Research and modeling of mechanical crosstalk in linear arrays of ultrasonic transducers[J]. Archives of Acoustics, 2016, 41(3):599-612.
【28】WEBER W H, MAIR H D, FRAZER L. Simple tools for simulating phased array focal laws on 3D solids[C]//AIP Conference Proceedings. Berlin:[s.n],2001.
【29】DU Y, JENSEN J A. Feasibility of non-linear simulation for field Ⅱ using an angular spectrum approach[C]//Proceedings of IEEE International Ultrasonics Symposium. Beijing:[s.n], 2008.
【30】DEVOS D,MAES G, TREMBLAY P. Optimized semi-flexible matrix array probes for large rotor shafts and DGS sizing diagram simulation tool[C]//Proceedings of the 19th World Conference on Nondestructive Testing.Munich:[s.n], 2016.
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【32】WONG C, CHEN Y, LUO H, et al. Development of a 20-MHz wide-bandwidth PMN-PT single crystal phased-array ultrasound transducer[J]. Ultrasonics, 2017, 73:181-186.
【33】YUE Q, LIU D, DENG J, et al. Design and fabrication of relaxor-ferroelectric single crystal PIN-PMN-PT/epoxy 2-2 composite based array transducer[J]. Sensors and Actuators A:Physical. 2015, 234:34-42.
【34】NAKAHATA K, TOKUMASU S, SAKAI A, et al. Ultrasonic imaging using signal post-processing for a flexible array transducer[J]. NDT & E International, 2016, 82:13-25.
【35】LARCHE M R, BALDWIN D L, EDWARDS M K, et al. Progress in the development and demonstration of a 2D-matrix phased array ultrasonic probe for under-sodium viewing[C]//AIP Conference Proceedings.San Diego:[s.n],2016.
【36】SCHMITTE T, CHICHKOV N, NEMITZ O, et al. Application of the total focusing method for improved defect characterization in the production of steel tubes[C]. Proceedings of the 19th World Conference on Nondestructive Testing. Munich:[s.n], 2016.
【37】GOVINDAN P, WANG B, WU P, et al. Reconfigurable and programmable system-on-chip hardware platform for real-time ultrasonic testing applications[C]//IEEE International Ultrasonics Symposium.Taiwan:[s.n], 2015.
【38】GROTENHUIS R, CHEN A, HONG A, et al. Application of a FMC/TFM ultrasonic system to inspection of austenitic welds[C]//Proceedings of the 19th World Conference on Nondestructive Testing. Munich:[s.n],2016.
【39】SANTOS-VILLALOBOS H J, JOHNSON C, COLLINS C, et al. Development of an ultrasonic phased array system for wellbore integrity evaluation and near-wellbore fracture network mapping of injection and production wells in geothermal energy systems[C]//41st Workshop on Geothermal Reservoir Engineering. California:[s.n], 2016.
【40】MIHARA T, KONISHI G, MIURA Y, et al. Accurate sizing of closed crack using nonlinear ultrasound of SPACE with high voltage transformer pulser technique[C]//AIP Conference Proceedings.[S.l.]:[s.n],2014.
【41】TANT K M M, MULHOLLAND A J, GACHAGAN A. A model-based approach to crack sizing with ultrasonic arrays[J]. IEEE Transactions on Ultrasonics Ferroelectrics & Frequency Control, 2015, 62(5):915-926.
【42】OBERDÖRFER Y. A simplified approach for DAC with phased-array[C]//Proceedings of the 19th World Conference on Nondestructive Testing. Munich:[s.n], 2016.
【43】LI S, SHI K, YANG K, et al. Research on the defect types judgment in wind turbine blades using ultrasonic NDT[C]//2015 Global Conference on Polymer and Composite Materials. Beijing:[s.n],2015.
【44】BAI L, VELICHKO A, DRINKWATER B W. Characterization of defects using ultrasonic arrays:a dynamic classifier approach[J]. IEEE Transactions on Ultrasonics, Ferroelectrics, and Frequency Control. 2015, 62(12):2146-2160.
【45】李大中,赵杰. 基于EMD和GA-SVM的超声检测缺陷信号识别[J]. 中国测试. 2016, 42(1):102-106.
【46】杨勤甜. 基于经验模态分解和粗糙集属性约简的超声缺陷信号分类识别研究[D]. 南昌:南昌航空大学, 2016.
【47】CASTILLO H M C D, DELA F B, BARCENILLA V, et al. Check valve diagnosis by sectorial scanning phased array ultrasonic technique[C]//19th World Conference on Nondestructive Testing 2016. Munich:[s.n],2016.
【48】SCHMITTE T, CHICHKOV N, NEMITZ O, et al. Automated ultrasonic testing of large casted cask bodies using phased array techniques[C]//Proceedings of the 19th World Conference on Nondestructive Testing. Munich:[s.n],2016.
【49】DOBIGNY B,WATTIAU O, BEY S, et al. Development of a robotic nozzle inspection with a flexible transducer array[C]//Proceedings of the 19th World Conference on Nondestructive Testing. Munich:[s.n], 2016.
【50】林莉,张东辉,罗忠兵,等. 用相控阵超声检测核电站主回路管道焊缝质量的方法:中国,CN201310228869.7[P]. 2015-10-02.
【51】JENSEN W A, BARRERA C M, TODD S, et al. From concept to reality:performance of steam generator inlet/outlet nozzle dissimilar metal weld examinations from the inside surface[C]//Steam Generator.[S.l.]:[s.n], 2015.
【52】KOSKINEN A, LESKELA E. Differences in indications of different artificially produced flaws in non-destructive examination[C]//JCR-NDE Inspection Qualification.[S.l.]:[s.n],2015.
【53】YOON B, KIN Y, LEE J. Steam generator small bore piping socket weld inspection using the phased array ultrasonic technique[J]. Journal of Nuclear Science and Technology, 2014, 51(2):231-239.
【54】丁纯,李君扬. 德国“工业4.0”:内容、动因与前景及其启示[J]. 德国研究, 2014, 29(4):49-66.
【55】贺正楚, 潘红玉. 德国“工业4.0”与“中国制造2025”[J]. 长沙理工大学学报(社会科学版), 2015, 30(3):103-110.
【56】余东华, 胡亚男, 吕逸楠. 新工业革命背景下“中国制造2025”的技术创新路径和产业选择研究[J]. 天津社会科学, 2015(4):98-107.
【2】冯若. 超声手册[M]. 南京:南京大学出版社, 1999.
【3】MULHOLLAND A J. Ultrasonic wave propagation in heterogeneous media[C]//Proceedings of the Acoustics 2012 Nantes Conference. Nantes:[s.n], 2012.
【4】HOLMES C, DRINKWATER B W, WILCOX P D. Post-processing of the full matrix of ultrasonic transmit-receive array data for non-destructive evaluation[J]. Ndt & E International, 2005, 38(8):701-711.
【5】ROBERT S, CARTIER F, DE R, et al. Adaptive ultrasonic imaging with a phased-array probe equipped with a water-filled conformable wedge[C]//Proceedings of the 19th World Conference on Non-destructive Testing. Munich:[s.n], 2016.
【6】HARVEY G, TWEEDIE A, CARPENTIER C, et al. Finite element analysis of ultrasonic phased array inspections on anistotropic welds[C]//American Institute of Physics.[S.l.]:[s.n], 2011.
【7】CAMACHO J, FRITSCH C. Phase coherence imaging of grained materials[J].IEEE Transactions on Ultrasonics Ferroelectrics & Frequency Control, 2011, 58(5):1006-1015.
【8】DEUTSCH K, ROYE W, RAST H, et al. High resolution phased array imaging using the total focusing method[C]//Proceedings of the 19th World Conference on Nondestructive Testing. Munich:[s.n], 2016.
【9】HARRICH X, COPERET P. FAAST very fast phased array system[C]//Proceedings of the 19th World Conference on Nondestructive Testing.Munich:[s.n], 2016.
【10】KITAZAWA S, KONO N. Visualisation and quantitative evaluation of stress corrosion cracks using the three-dimensional phased array ultrasonic technique[C]//11th European Conference on Nondestructive Testing. Prague:[s.n], 2014.
【11】张昊,陈世利,贾乐成. 基于超声相控线阵的缺陷全聚焦三维成像[J]. 电子测量与仪器学报,2016, 30(7):992-999.
【12】HAN Z, PENG H, LU P. 3D ultrasound imaging in frequency domain with 1D array transducer[J]. Ultrasonics, 2017, 76:28-34.
【13】JAYASINGHE V, EATON C, MILLEJOURS B. Application of flexible PAUT probes for small diameter flow assisted corrosion elbow inspection[C]//ASNT Annual Conference.Salt Lake City:[s.n], 2015.
【14】丁辉. 计算超声学[M]. 北京:科学出版社, 2010.
【15】KIM H, KIM H, SONG S, et al. Simulation based investigation of focusing phased array ultrasound in dissimilar metal welds[J]. Nuclear Engineering and Technology, 2016, 48(1):228-235.
【16】DELRUE S, VAN D A K, BOU M O. Simulation study of a chaotic cavity transducer based virtual phased array used for focusing in the bulk of a solid material[J]. Ultrasonics, 2016, 67:151-159.
【17】VAN P A, HUTHWAITE P, BRETT C R, et al. Numerical simulations of ultrasonic array imaging of highly scattering materials[J]. NDT & E International, 2016, 81:9-19.
【18】XU N, ZHOU Z. Numerical simulation and experiment for inspection of corner-shaped components using ultrasonic phased array[J]. NDT & E International, 2014, 63:28-34.
【19】XIE Y, YIN W, LIU Z, et al. Simulation of ultrasonic and EMAT arrays using FEM and FDTD[J]. Ultrasonics, 2016, 66:154-165.
【20】WANG T, ZHANG C, ALEKSOV A, et al. Two-dimensional analytic modeling of acoustic diffraction for ultrasonic beam steering by phased array transducers[J]. Ultrasonics, 2017, 76:35-43.
【21】HAMIDI S. Sparse signal representation based algorithms with application to ultrasonic array imaging[D]. OSHAWA:Ontario Institute of Technology, 2016.
【22】SZAVAI S, BEZI Z, DUDRA J, et al. Modelling of phased array ultrasonic inspection of a steam generator dissimilar metal weld[J]. Procedia Structural Integrity, 2016, 2:1015-1022.
【23】SCENDT. The implementation and validation of a phased array probe model into the simSUNDT Software[C]//11th European Conference on Non-destructive Testing. Prague:[s.n], 2014.
【24】HOU X Y, DING T X, SUN L X, et al. Ultrasonic propagation simulations in biological tissues with application to the sonodynamic therapy based on ACTRAN[C]//International Conference on Biomedical Engineering and Informatics.[S.l.]:[s.n], 2015.
【25】DEVOS D, MAES G, TREMBLAY P. Optimized semi-flexible matrix array probes for large rotor shafts and DGS sizing diagram simulation tool[C]//Proceedings of the 19th World Conference on Nondestructive Testing.Munich:[s.n], 2016.
【26】FU Y, LU C, CHEN G, et al. Three-dimensional numerical simulation of immersion diffraction sound field characteristics for low thicknesses pipe ring weld[J]. Applied Mechanics & Materials, 2015, 727/728:831-834.
【27】CELMER M, OPIELINSKI K J. Research and modeling of mechanical crosstalk in linear arrays of ultrasonic transducers[J]. Archives of Acoustics, 2016, 41(3):599-612.
【28】WEBER W H, MAIR H D, FRAZER L. Simple tools for simulating phased array focal laws on 3D solids[C]//AIP Conference Proceedings. Berlin:[s.n],2001.
【29】DU Y, JENSEN J A. Feasibility of non-linear simulation for field Ⅱ using an angular spectrum approach[C]//Proceedings of IEEE International Ultrasonics Symposium. Beijing:[s.n], 2008.
【30】DEVOS D,MAES G, TREMBLAY P. Optimized semi-flexible matrix array probes for large rotor shafts and DGS sizing diagram simulation tool[C]//Proceedings of the 19th World Conference on Nondestructive Testing.Munich:[s.n], 2016.
【31】WALTER S, HERZOG T, SCHUBERT F, et al. Comparison of ultrasonic phased array probes based on PMN-PT and PZT 1-3 composites[C].Proceedings of the 19th World Conference on Nondestructive Testing.Munich:[s.n],2016.
【32】WONG C, CHEN Y, LUO H, et al. Development of a 20-MHz wide-bandwidth PMN-PT single crystal phased-array ultrasound transducer[J]. Ultrasonics, 2017, 73:181-186.
【33】YUE Q, LIU D, DENG J, et al. Design and fabrication of relaxor-ferroelectric single crystal PIN-PMN-PT/epoxy 2-2 composite based array transducer[J]. Sensors and Actuators A:Physical. 2015, 234:34-42.
【34】NAKAHATA K, TOKUMASU S, SAKAI A, et al. Ultrasonic imaging using signal post-processing for a flexible array transducer[J]. NDT & E International, 2016, 82:13-25.
【35】LARCHE M R, BALDWIN D L, EDWARDS M K, et al. Progress in the development and demonstration of a 2D-matrix phased array ultrasonic probe for under-sodium viewing[C]//AIP Conference Proceedings.San Diego:[s.n],2016.
【36】SCHMITTE T, CHICHKOV N, NEMITZ O, et al. Application of the total focusing method for improved defect characterization in the production of steel tubes[C]. Proceedings of the 19th World Conference on Nondestructive Testing. Munich:[s.n], 2016.
【37】GOVINDAN P, WANG B, WU P, et al. Reconfigurable and programmable system-on-chip hardware platform for real-time ultrasonic testing applications[C]//IEEE International Ultrasonics Symposium.Taiwan:[s.n], 2015.
【38】GROTENHUIS R, CHEN A, HONG A, et al. Application of a FMC/TFM ultrasonic system to inspection of austenitic welds[C]//Proceedings of the 19th World Conference on Nondestructive Testing. Munich:[s.n],2016.
【39】SANTOS-VILLALOBOS H J, JOHNSON C, COLLINS C, et al. Development of an ultrasonic phased array system for wellbore integrity evaluation and near-wellbore fracture network mapping of injection and production wells in geothermal energy systems[C]//41st Workshop on Geothermal Reservoir Engineering. California:[s.n], 2016.
【40】MIHARA T, KONISHI G, MIURA Y, et al. Accurate sizing of closed crack using nonlinear ultrasound of SPACE with high voltage transformer pulser technique[C]//AIP Conference Proceedings.[S.l.]:[s.n],2014.
【41】TANT K M M, MULHOLLAND A J, GACHAGAN A. A model-based approach to crack sizing with ultrasonic arrays[J]. IEEE Transactions on Ultrasonics Ferroelectrics & Frequency Control, 2015, 62(5):915-926.
【42】OBERDÖRFER Y. A simplified approach for DAC with phased-array[C]//Proceedings of the 19th World Conference on Nondestructive Testing. Munich:[s.n], 2016.
【43】LI S, SHI K, YANG K, et al. Research on the defect types judgment in wind turbine blades using ultrasonic NDT[C]//2015 Global Conference on Polymer and Composite Materials. Beijing:[s.n],2015.
【44】BAI L, VELICHKO A, DRINKWATER B W. Characterization of defects using ultrasonic arrays:a dynamic classifier approach[J]. IEEE Transactions on Ultrasonics, Ferroelectrics, and Frequency Control. 2015, 62(12):2146-2160.
【45】李大中,赵杰. 基于EMD和GA-SVM的超声检测缺陷信号识别[J]. 中国测试. 2016, 42(1):102-106.
【46】杨勤甜. 基于经验模态分解和粗糙集属性约简的超声缺陷信号分类识别研究[D]. 南昌:南昌航空大学, 2016.
【47】CASTILLO H M C D, DELA F B, BARCENILLA V, et al. Check valve diagnosis by sectorial scanning phased array ultrasonic technique[C]//19th World Conference on Nondestructive Testing 2016. Munich:[s.n],2016.
【48】SCHMITTE T, CHICHKOV N, NEMITZ O, et al. Automated ultrasonic testing of large casted cask bodies using phased array techniques[C]//Proceedings of the 19th World Conference on Nondestructive Testing. Munich:[s.n],2016.
【49】DOBIGNY B,WATTIAU O, BEY S, et al. Development of a robotic nozzle inspection with a flexible transducer array[C]//Proceedings of the 19th World Conference on Nondestructive Testing. Munich:[s.n], 2016.
【50】林莉,张东辉,罗忠兵,等. 用相控阵超声检测核电站主回路管道焊缝质量的方法:中国,CN201310228869.7[P]. 2015-10-02.
【51】JENSEN W A, BARRERA C M, TODD S, et al. From concept to reality:performance of steam generator inlet/outlet nozzle dissimilar metal weld examinations from the inside surface[C]//Steam Generator.[S.l.]:[s.n], 2015.
【52】KOSKINEN A, LESKELA E. Differences in indications of different artificially produced flaws in non-destructive examination[C]//JCR-NDE Inspection Qualification.[S.l.]:[s.n],2015.
【53】YOON B, KIN Y, LEE J. Steam generator small bore piping socket weld inspection using the phased array ultrasonic technique[J]. Journal of Nuclear Science and Technology, 2014, 51(2):231-239.
【54】丁纯,李君扬. 德国“工业4.0”:内容、动因与前景及其启示[J]. 德国研究, 2014, 29(4):49-66.
【55】贺正楚, 潘红玉. 德国“工业4.0”与“中国制造2025”[J]. 长沙理工大学学报(社会科学版), 2015, 30(3):103-110.
【56】余东华, 胡亚男, 吕逸楠. 新工业革命背景下“中国制造2025”的技术创新路径和产业选择研究[J]. 天津社会科学, 2015(4):98-107.
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