Effect of Spherical Cast Tungsten Carbide Particles on Microstructure and Wear Resistance of Surfacing Layer
摘 要
将不同含量和粒径的球形铸造碳化钨颗粒添加到雾化铁粉中制备堆焊焊条,然后在Q235钢表面进行氧-乙炔火焰堆焊来获得堆焊层,研究了球形铸造碳化钨颗粒的含量和粒径对堆焊层显微组织、硬度及耐磨性能的影响。结果表明:堆焊层中球形铸造碳化钨颗粒边缘有明显的溶解现象,粒径越小,溶解现象越明显;随球形铸造碳化钨颗粒含量的减少,堆焊层中的鱼骨状莱氏体组织减少,随球形铸造碳化钨粒径的减小,莱氏体组织逐渐粗化;球形铸造碳化钨颗粒的含量越高,粒径越小,堆焊层的硬度越高,耐磨性越好。
Abstract
The spherical cast tungsten carbide particles with different contents and particle sizes was mixed with atomized Fe powder to prepare surfacing electrodes. The surfacing layer on Q235 steel substrate was obtained using oxygen-acetylene flame surfacing. The effect of content and particle size of spherical cast tungsten carbide on the microstructure, hardness and wear resistance of surfacing layer was investigated. The results show that there was an obvious melting phenomenon at the edges of spherical cast tungsten carbide in surfacing layer. The smaller the particle size of spherical cast tungsten carbide was, the more obvious the melting phenomenon was. The fish-bone ledeburite decreased with decrease of spherical cast tungsten carbide particles content, and the ledeburite became coarser with reduction of particle size of spherical cast tungsten carbide. The more spherical cast tungsten carbide particles content was, and the smaller particle size was, the higher the hardness was and the better the wear resistance of surfacing layer was.
中图分类号 TG422.1 DOI 10.11973/jxgccl201707003
所属栏目 试验研究
基金项目 国家国际科技合作专项项目(2011DFR50740);广东省战略性新兴产业核心技术攻关专项项目(2011A091102007);广州市科技计划项目(2012J5100050);广东省科学院科研平台环境与能力建设专项资金项目(2016GDASPT-0209)
收稿日期 2016/5/14
修改稿日期 2017/6/11
网络出版日期
作者单位点击查看
备注王蕾(1981-),女,黑龙江齐齐哈尔人,工程师,硕士
引用该论文: WANG Lei,LIU Xin,XIE Huanwen,ZOU Liming,CAI Yixiang. Effect of Spherical Cast Tungsten Carbide Particles on Microstructure and Wear Resistance of Surfacing Layer[J]. Materials for mechancial engineering, 2017, 41(7): 13~17
王蕾,刘辛,谢焕文,邹黎明,蔡一湘. 球形铸造碳化钨颗粒对堆焊层组织及耐磨性能的影响[J]. 机械工程材料, 2017, 41(7): 13~17
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【2】王清宝, 眭向荣, 张迪, 等. 铁基高碳耐磨堆焊焊条性能研究[J].焊接, 2008(4):42-45.
【3】刘政军,李永奎,陈宏,等.铁基高温耐磨堆焊焊条的设计[J].沈阳工业大学学报,2004, 26(4):382-384.
【4】吴树雄,尹士科,李春范.金属焊接材料手册[M].北京:化学工业出版社, 2008.
【5】DJERDJARE B, LEBAILI S, LAY S. Microstructural study of (Co-Ni-Fe) based alloys[J]. Materials Science and Engineering A,2008, 475(1/2):336-342
【6】潘永明,陈绍维,杨冰.高硬度马氏体时效堆焊焊条的研究[J].中国表面工程, 2006, 19(3):20-22.
【7】CHOO S H, CHANG K K, EUH K,et al. Correlation of microstructure with the wear resistance and fracture toughness of hardfacing alloys reinforced with complex carbides[J]. China Surface Engineering, 2000, 31(12):3041-3052.
【8】FILIPOVIC M, KAMBEROVIC Z, KORAC M, et al. Correlation of microstructure with the wear resistance and fracture toughness of white cast iron alloys[J]. Metals and Materials. 2013, 19(3):473-481.
【9】FURUTANIA K,SANETO A,TAKEZAWA H,et al. Accretion of titanium carbide by electrical discharge machining with powder suspended in working fluid[J]. Precision Engineering, 2001, 25(2):138-144.
【10】高建平,李炎,魏世忠,等.烧结温度对WC钢结硬质合金覆层/碳钢界面组织及性能的影响[J].机械工程材料,2008,32(1):21-23.
【11】CORREAE O, ALCANTARA N G, TECCO D G, et al. Development of an iron-based hardfacing material reinforced with Fe-(TiW)C composite powder[J]. Metallurgical & Materials Transactions A, 2007, 38(5):937-945.
【12】马壮, 李晓东, 时海芳, 等.含WC颗粒高锰钢堆焊层的组织及耐磨性能[J].机械工程材料, 2012, 36(6):23-26.
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