Welding Deformation and Residual Stress of Aluminum Alloy Sheets Welded by Friction Stir Welding at Super High Rotation Speed
摘 要
采用10 000 r·min-1以上的超高转速搅拌摩擦焊设备,对100 mm×80 mm×1 mm的2014铝合金板进行了对接焊。利用水雾冷却的方法控制铝合金板的变形,得到了表面成型良好且变形较小的焊件,并对焊件的焊接变形和残余应力进行了测定和分析。结果表明:该2014铝合金板的焊缝无减薄,横向最小挠度为0.25 mm,纵向最小挠度为0.3 mm;焊缝处的残余应力很低,纵向残余应力峰值区间为-43~-83 MPa。
Abstract
The 100 mm×80 mm×1 mm 2014 aluminum alloy sheets were butt welded by the friction stir welding equipment at super high rotation speed of over 10 000 r·min-1. The deformation of aluminum alloy sheets was controlled by the water mist cooling method, and the weldments with good appearance and small deformation were obtained. The welding deformation and the residual stress of the weldments were measured and analyzed. The results show that:there was no thinning of welding seam of the 2014 aluminum alloy sheet; the minimum transversal deflection was 0.25 mm, and the minimum longitudinal deflection was 0.3 mm; the residual stress of the welding seam was very low, and the peak value interval of longitudinal residual stress was from -43 MPa to -83 MPa.
中图分类号 TG404 DOI 10.11973/lhjy-wl201707006
所属栏目 专题报道(残余应力)
基金项目
收稿日期 2016/9/21
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备注周洋(1991-),男,硕士研究生,主要从事焊接过程检测及自动化控制研究,zhouyangvip2015@163.com
引用该论文: ZHOU Yang,DAI Zhixin,FANG Kewei,XUE Junrong. Welding Deformation and Residual Stress of Aluminum Alloy Sheets Welded by Friction Stir Welding at Super High Rotation Speed[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2017, 53(7): 482~486
周洋,戴智鑫,方可伟,薛俊荣. 超高转速搅拌摩擦焊铝合金板的焊接变形和残余应力[J]. 理化检验-物理分册, 2017, 53(7): 482~486
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参考文献
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【5】CAM G,MISTIKOGLU S.Recent developments in friction stir welding of Al-alloys[J].Journal of Materials Engineering and Performance,2014,23(6):1936-1953.
【6】柴鹏,栾国红,郭德伦,等.FSW接头残余应力分布及控制技术[J].焊接学报,2005,26(11):79-82.
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【8】秦国梁,张坤,张文斌,等.6013-T4铝合金薄板搅拌摩擦焊热输入对焊缝成形及组织性能的影响[J].焊接学报,2010,31(11):5-8.
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【11】贺地求,李生朋,李剑,等.1.8 mm 2024-T4铝合金板的搅拌摩擦焊接[J].热加工工艺,2011,40(7):112-114.
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【14】姬书得,温泉,吕赞,等.激冷影响TC4钛合金FSW残余应力与变形的规律[J].中国机械工程,2016,27(4):531-537.
【15】王希靖,李娜,张忠科,等.LY12铝合金搅拌摩擦焊接头残余应力分析[J].焊接学报,2012,33(9):81-84.
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