Discussion on Practicability and Validity of Rockwell Hardness Test Standards of GB/T 230.1-2009 and GB/T 230.2-2012
摘 要
论述了关于洛氏硬度试验标准GB/T 230.1-2009和GB/T 230.2-2012的规定在可行性和有效性方面存在的问题,指出了直接检验方法不能帮助工业试验室有效保证测试硬度的准确性,而用GB/T 230.2-2012给出的最大允许误差作为控制限,不能满足要求较高测试精度试验室的需要。采用无时效的大批量具有相同标称值的标准硬度块进行长期的期间核查,可以对硬度计进行全生命周期稳定性的监测;结合专业计量部门每年的间接校验,全生命周期监测方法可以保证硬度计的稳定性,同时也保证了硬度计的溯源性和准确性。利用无时效标准硬度块监测硬度计全生命周期的数据,采用统计过程控制图或者趋势图的方法比GB/T 230.2-2012规定的最大允许误差方法能够更灵敏地反映硬度计测试结果的偏差,更好地保证硬度计的精度。
Abstract
The problems existing in the practicability and validity of Rockwell hardness test standards of GB/T 230.1-2009 and GB/T 230.2-2012 were discussed. It is pointed out that direct verification of Rockwell hardness machines to ensure hardness results correct is impracticable for industry laboratories. Another problem is that the control method with permissible bias Rockwell unit in GB/T 230.2-2012 will be invalidity for some laboratories which require better accuracy. Using a large number of reference hardness blocks without aging effect and with the same reference hardness values to monitor the long-term stability of hardness machines in full life circle, combined with indirect verification of the professional measurement department every year, is a valid method for tracing and accuracy. With the daily verification data of these reference hardness blocks to draw statistical process control chart or tendency chart can show the departure of the hardness machines better and guaranteed the accuracy of the hardness machines better than with permissible bias Rockwell unit in GB/T 230.2-2012 for hardness test results.
中图分类号 TG115.5 DOI 10.11973/lhjy-wl201708001
所属栏目 专题报道(硬度试验与拉伸试验)
基金项目
收稿日期 2017/5/2
修改稿日期
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备注李和平(1955-),男,教授级高工,主要从事钢铁产品出厂检验的力学试验方法和质量保证工作,13856057940@139.com
引用该论文: LI Heping. Discussion on Practicability and Validity of Rockwell Hardness Test Standards of GB/T 230.1-2009 and GB/T 230.2-2012[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2017, 53(8): 533~537
李和平. 对洛氏硬度试验标准GB/T 230.1-2009和GB/T 230.2-2012可行性和有效性的探讨[J]. 理化检验-物理分册, 2017, 53(8): 533~537
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参考文献
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【5】高怡斐,梁新帮,邓星临.GB/T 228.1-2010《金属材料拉伸试验第1部分:室温试验方法》实施指南[M].北京:中国标准出版社,2012.
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【11】高怡斐.GB/T 228.1-2010中应变速率控制模式(方法A)的解读[J].理化检验-物理分册,2013,49(8):494-496,500.
【12】李和平,周星,沈佳谊,等.对金属材料拉伸试验方法标准中推荐应变控制和刚度修正方法的验证分析[J].理化检验-物理分册,2014,50(2):75-82.
【13】GB/T 230.1-2009金属材料洛氏硬度试验第1部分:试验方法(A、B、C、D、E、F、G、H、K、N、T标尺)[S].
【14】GB/T 230.2-2012金属材料洛氏硬度试验第2部分:硬度计(A、B、C、D、E、F、G、H、K、N、T标尺)的检验与校准[S].
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【16】LI H P, ZHOU X. The application and effects of thin sheet hardness reference materials without aging effect[C]//10th Symposium on Recent Advance-ments in the Theory and Practice of Hardness Measurement 2007. Tsukuba:HARDMEKO,2007.
【17】ASTM E18-16 Standard test methods for Rockwell hardness of metallic materials[S].
【2】KLINGELHÖFFER H,AEGERTER J,SCHERM T,et al. Discussion on "Analysis on the Issues in ISO 6892-1 and TENSTAND WP4 Report Based on the Data of Confirm Tests by 21 Laboratories"-A refutation of international tensile testing experts[J]. Journal of Testing and Evaluation,2017,45(3):20160526.
【3】LI H P,ZHOU X,LUO D X,et al.Response to "Discussion on ‘Analysis on the Issues in ISO 6892-1 and TENSTAND WP4 Report Based on the Data of Confirm Tests by 21 Laboratories’"[J].Journal of Testing and Evaluation,2017,45(3):20160620.
【4】李和平.关于拉伸试验标准GB/T 228.1-2010主要争论问题的探讨[J].理化检验-物理分册,2016,52(9):597-602.
【5】高怡斐,梁新帮,邓星临.GB/T 228.1-2010《金属材料拉伸试验第1部分:室温试验方法》实施指南[M].北京:中国标准出版社,2012.
【6】李和平,周星,徐惟诚,等.GB/T 228.1-2010中应力速率的三种理解及在宣贯和实施过程中出现的问题[J].理化检验-物理分册,2013,49(8):489-493.
【7】王丽英.拉伸试验速率应用的分析与探讨[J].理化检验-物理分册,2014,50(4):235-238,245.
【8】吕丹,苏洪英,杨承波,等.不同控制模式下拉伸试验速率的测试及方法比较[J].理化检验-物理分册,2012,48(1):47-51,54.
【9】KLINGELHOFFERH,LEDWORUSKI S,BROOKES S.TENSTAND-Work package 4 final report[R].[S.l.]:[s.n.],2005-01-28.
【10】AEGERTER J,KÜHN H J,FRENZ H,et al. EN ISO 6892-1:2009 tensile testing:Initial experience from the practical implementation of the new standard[J].Materials Testing,2011,53(10):595-603.
【11】高怡斐.GB/T 228.1-2010中应变速率控制模式(方法A)的解读[J].理化检验-物理分册,2013,49(8):494-496,500.
【12】李和平,周星,沈佳谊,等.对金属材料拉伸试验方法标准中推荐应变控制和刚度修正方法的验证分析[J].理化检验-物理分册,2014,50(2):75-82.
【13】GB/T 230.1-2009金属材料洛氏硬度试验第1部分:试验方法(A、B、C、D、E、F、G、H、K、N、T标尺)[S].
【14】GB/T 230.2-2012金属材料洛氏硬度试验第2部分:硬度计(A、B、C、D、E、F、G、H、K、N、T标尺)的检验与校准[S].
【15】SONG J F, RUDDER F F, VORBURGER T V, et al. Microform calibrations in surface metrology[J].International Journal of Machine Tools and Manufacture,1995(2):301-310.
【16】LI H P, ZHOU X. The application and effects of thin sheet hardness reference materials without aging effect[C]//10th Symposium on Recent Advance-ments in the Theory and Practice of Hardness Measurement 2007. Tsukuba:HARDMEKO,2007.
【17】ASTM E18-16 Standard test methods for Rockwell hardness of metallic materials[S].
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