预热温度对X100管线钢焊接接头临界断裂应力的影响
Effect of Preheating Temperature on Critical Fracture Stress of Welded Joints of X100 Pipeline Steel
摘 要
选用E9010-G焊条，采用手工电弧焊在不同预热温度（80，120，160℃）下对X100管线钢进行了焊接，研究了接头热影响区（HAZ）显微组织和硬度，通过插销试验测试了其临界断裂应力，分析了接头冷裂敏感性。结果表明：焊接接头HAZ组织主要为板条状贝氏体-铁素体（BF），随着预热温度的升高，热影响区组织细化，脆性相M-A组元数量减少，BF板条束逐渐变窄且分布变紧密；焊接接头的临界断裂应力随预热温度升高而增大，HAZ硬度降低；在3种预热温度下，接头的临界断裂应力均大于0.75σs（σs为母材屈服强度），HAZ硬度均小于冷裂纹产生的临界硬度，接头的抗冷裂性能较好。
插销试验
预热温度
临界断裂应力
X100 pipeline steel
implant test
preheating temperature
critical fracture stress
Abstract
X100 pipeline steels were welded by manual arc welding using E9010-G cellulose electrode at different preheating temperatures (80, 120, 160℃). The microstructure and hardness of heat affected zone (HAZ) of the joint were studied and the critical fracture stresses were measured by implant test. The cold cracking sensitivity of the joint was analyzed. The results show that the microstructure of HAZ of the welded joint mainly consisted of lath-like bainite-ferrite (BF). With the increase of preheating temperature, the HAZ microstructure was refined, the amount of brittle M-A constituent decreased and the BF lath became narrow and distributed tightly. The critical fracture stresses of welded joints increased with the rise of preheating temperature while the hardness of HAZ decreased. At the three preheating temperatures, the critical fracture stress of the welded joint was higher than 0.75σs (where σs was yield strength of base material) and the HAZ hardness was lower than the critical hardness of cold cracks, indicating a relatively high resistance to cold cracking of the welded joint.
中图分类号 TG407 DOI 10.11973/jxgccl201710005
所属栏目 试验研究
基金项目 陕西省重点学科专项资金资助项目（ys37020203）
收稿日期 2016/12/2
修改稿日期 2017/8/24
网络出版日期
作者单位点击查看
备注郑梗梗(1991-),男,陕西咸阳人,硕士研究生
引用该论文: ZHENG Genggeng,ZHANG Guangli,WANG Hongduo,HUANG Jingpeng. Effect of Preheating Temperature on Critical Fracture Stress of Welded Joints of X100 Pipeline Steel[J]. Materials for mechancial engineering, 2017, 41(10): 20～23
郑梗梗,张广利,王洪铎,黄景鹏. 预热温度对X100管线钢焊接接头临界断裂应力的影响[J]. 机械工程材料, 2017, 41(10): 20～23
共有人对该论文发表了看法，其中：
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】王华明,于荣莉,李锁岐. 激光熔覆Al2O3/CaF2陶瓷基高温自润滑耐磨复合材料涂层组织与耐磨性研究[J]. 应用激光,2002, 22(2):86-88.
【2】贵永亮,王华明. Mo基固溶体增韧Mo2Ni3Si金属硅化物合金高温滑动磨损性能[J]. 摩擦学学报,2007,27(5):416-419.
【3】GNESIN B A, GNESIN I B, NEKRASOV A N. The interaction of carbon with Mo5Si3 and W5Si3 silicides. Nowotny phase synthesis[J]. Intermetallics, 2013, 41:82-95.
【4】宋秋香,陈辉,马勤. 热压制备Mo-Nb-Si系新型高温金属硅化物合金[J]. 粉末冶金技术,2010,28(6):430-433.
【5】STRÖM E, ERIKSSON S, RUNDLÖF H,et al. Effect of site occupation on thermal and mechanical properties of ternary alloyed Mo5Si3[J]. Acta Materialia, 2005, 53(2):357-365.
【6】陈家庆,徐江. 纳米晶(Mo1-xCrx)Si2涂层的组织和摩擦磨损性能[J].机械工程材料,2014, 38(7):58-61.
【7】艾云龙,王珉,左敦稳. 纳米ZrO2/SiC-WSi2/MoSi2复相陶瓷的显微结构与耐磨性[J]. 机械工程材料,2006,30(12):48-51.
【8】MANUKYAN K V, KHARATYAN S L, BLUGAN G, et al. MoSi2-Si3N4 composites:Influence of starting materials and fabrication route on electrical and mechanical properties[J]. Journal of the European Ceramic Society, 2009,29(10):2053-2060.
【9】唐思文,张厚安,颜建辉,等. 油润滑下La2O3-Mo5Si3/MoSi2复合材料与钢对磨时的摩擦磨损性能[J]. 机械工程材料,2011,35(9):72-74.
【10】CHEN H, SHAO X, WANG C Z, et al. Effect of Al2O3 and Cu on the microstructure and oxidation properties of Mo5Si3 composite[J]. Corrosion Science, 2015, 94:129-134.
【11】CHEN H, MA Q, SHAO X,et al. Microstructure, mechanical properties and oxidation resistance of Mo5Si3-Al2O3 composite[J]. Materials Science and Engineering A, 2014, 592:12-18.
【12】陈辉,马勤,石少玉. 难熔金属(Mo1-xNbx)5Si3合金的制备与组织性能[J].特种铸造及有色合金,2009,29(5):339-401.
【13】张厚安,陈平,颜建辉,等. La2O3和WSi2增强MoSi2基复合材料的摩擦磨损性能研究[J]. 摩擦学学报,2005,25(3):72-74.
【14】XU J, XIE Z H, MUNROE P. Effect of Cr alloying on friction and wear of sputter-deposited nanocrystalline (MoxCr1-x)5Si3 films[J]. Intermetallics, 2011, 19(8):1146-1156.
【15】ZHANG H A, HU X P, YAN J H,et al. Dry sliding wear behaviors of La2O3-WSi2-MoSi2 composite against alloy steel[J]. Wear, 2006,260(7/8):903-908. "[1] 黄明亮,赵宁.电子封装技术[J].国际学术动态,2014(4):39-41.
【16】吴湘宁,谭宗安,周树槐.BGA焊接技术的探讨[J].焊接技术,2011,40(8):28-31.
【17】李乐,陈忠,张宪民,等.复杂背景下X射线BGA焊点气泡检测[J].焊接学报,2015,36(3):80-84.
【18】徐庆锋,徐颖,温卫东.基于蒙特卡罗法和有限元法分析封装焊点中微孔洞对应力的影响[J].机械工程材料,2012,36(7):77-81.
【19】袁发荣,伍尚礼.残余应力测试与计算[M].长沙:湖南大学出版社,1987.
【20】米谷茂.残余应力的产生和对策[M].北京:机械工业出版社,1983.
【21】于洋,史耀武,夏志东,等. BGA用焊球制造技术新进展[J].稀有金属材料与工程,2007,36(z3):543-546.
【22】WU P, CHEN X L, JIANG E Y, et al. Undercooling and solidification of Sn-Pb alloy droplets prepared by uniform droplet spray[J].Transactions of Tianjin University, 2003, 9(2):89-92.
【23】陈松,康仁芳,辛振,等.振动喷射造粒过程中均匀液滴的形成[J].化学反应工程与工艺,1999,15(3):296-300.
【24】于洋.基于射流不稳定理论的BGA微焊球制备技术研究[D].北京:北京工业大学,2008.
【25】郭晓晓,闫焉服,冯丽芳,等.球化剂种类对BGA焊球质量的影响[J].焊接学报,2010,31(4):109-112.
【26】黄丽梅,王国欣,郭晓晓,等.球化温度对BGA钎焊球真球度及表面质量的影响[J].金属铸锻焊技术,2009,38(21):36-38.
【27】孟涛,杨莉.冷却速度对Sn-Pb钎料合金组织和性能的影响[J].热加工工艺,2015,44(5):44-46.
【28】靳福泉.空气氛中蓖麻油稳定性考察[J].中国油脂,2006,31(5):32-34.
【29】石克荣,张昭炜.科学食用植物油[M].北京:科学出版社,2015:127-128.
【2】贵永亮,王华明. Mo基固溶体增韧Mo2Ni3Si金属硅化物合金高温滑动磨损性能[J]. 摩擦学学报,2007,27(5):416-419.
【3】GNESIN B A, GNESIN I B, NEKRASOV A N. The interaction of carbon with Mo5Si3 and W5Si3 silicides. Nowotny phase synthesis[J]. Intermetallics, 2013, 41:82-95.
【4】宋秋香,陈辉,马勤. 热压制备Mo-Nb-Si系新型高温金属硅化物合金[J]. 粉末冶金技术,2010,28(6):430-433.
【5】STRÖM E, ERIKSSON S, RUNDLÖF H,et al. Effect of site occupation on thermal and mechanical properties of ternary alloyed Mo5Si3[J]. Acta Materialia, 2005, 53(2):357-365.
【6】陈家庆,徐江. 纳米晶(Mo1-xCrx)Si2涂层的组织和摩擦磨损性能[J].机械工程材料,2014, 38(7):58-61.
【7】艾云龙,王珉,左敦稳. 纳米ZrO2/SiC-WSi2/MoSi2复相陶瓷的显微结构与耐磨性[J]. 机械工程材料,2006,30(12):48-51.
【8】MANUKYAN K V, KHARATYAN S L, BLUGAN G, et al. MoSi2-Si3N4 composites:Influence of starting materials and fabrication route on electrical and mechanical properties[J]. Journal of the European Ceramic Society, 2009,29(10):2053-2060.
【9】唐思文,张厚安,颜建辉,等. 油润滑下La2O3-Mo5Si3/MoSi2复合材料与钢对磨时的摩擦磨损性能[J]. 机械工程材料,2011,35(9):72-74.
【10】CHEN H, SHAO X, WANG C Z, et al. Effect of Al2O3 and Cu on the microstructure and oxidation properties of Mo5Si3 composite[J]. Corrosion Science, 2015, 94:129-134.
【11】CHEN H, MA Q, SHAO X,et al. Microstructure, mechanical properties and oxidation resistance of Mo5Si3-Al2O3 composite[J]. Materials Science and Engineering A, 2014, 592:12-18.
【12】陈辉,马勤,石少玉. 难熔金属(Mo1-xNbx)5Si3合金的制备与组织性能[J].特种铸造及有色合金,2009,29(5):339-401.
【13】张厚安,陈平,颜建辉,等. La2O3和WSi2增强MoSi2基复合材料的摩擦磨损性能研究[J]. 摩擦学学报,2005,25(3):72-74.
【14】XU J, XIE Z H, MUNROE P. Effect of Cr alloying on friction and wear of sputter-deposited nanocrystalline (MoxCr1-x)5Si3 films[J]. Intermetallics, 2011, 19(8):1146-1156.
【15】ZHANG H A, HU X P, YAN J H,et al. Dry sliding wear behaviors of La2O3-WSi2-MoSi2 composite against alloy steel[J]. Wear, 2006,260(7/8):903-908. "[1] 黄明亮,赵宁.电子封装技术[J].国际学术动态,2014(4):39-41.
【16】吴湘宁,谭宗安,周树槐.BGA焊接技术的探讨[J].焊接技术,2011,40(8):28-31.
【17】李乐,陈忠,张宪民,等.复杂背景下X射线BGA焊点气泡检测[J].焊接学报,2015,36(3):80-84.
【18】徐庆锋,徐颖,温卫东.基于蒙特卡罗法和有限元法分析封装焊点中微孔洞对应力的影响[J].机械工程材料,2012,36(7):77-81.
【19】袁发荣,伍尚礼.残余应力测试与计算[M].长沙:湖南大学出版社,1987.
【20】米谷茂.残余应力的产生和对策[M].北京:机械工业出版社,1983.
【21】于洋,史耀武,夏志东,等. BGA用焊球制造技术新进展[J].稀有金属材料与工程,2007,36(z3):543-546.
【22】WU P, CHEN X L, JIANG E Y, et al. Undercooling and solidification of Sn-Pb alloy droplets prepared by uniform droplet spray[J].Transactions of Tianjin University, 2003, 9(2):89-92.
【23】陈松,康仁芳,辛振,等.振动喷射造粒过程中均匀液滴的形成[J].化学反应工程与工艺,1999,15(3):296-300.
【24】于洋.基于射流不稳定理论的BGA微焊球制备技术研究[D].北京:北京工业大学,2008.
【25】郭晓晓,闫焉服,冯丽芳,等.球化剂种类对BGA焊球质量的影响[J].焊接学报,2010,31(4):109-112.
【26】黄丽梅,王国欣,郭晓晓,等.球化温度对BGA钎焊球真球度及表面质量的影响[J].金属铸锻焊技术,2009,38(21):36-38.
【27】孟涛,杨莉.冷却速度对Sn-Pb钎料合金组织和性能的影响[J].热加工工艺,2015,44(5):44-46.
【28】靳福泉.空气氛中蓖麻油稳定性考察[J].中国油脂,2006,31(5):32-34.
【29】石克荣,张昭炜.科学食用植物油[M].北京:科学出版社,2015:127-128.
相关信息
