Failure Analysis on Wearing and Cracking of Outer Surface of a Submersible Pump Sleeve
摘 要
对开裂的轴套进行了宏观分析,根据其表面明显的犁沟和尺寸减小特征判断其一级失效模式主要为磨损失效。扫描电镜形貌观察结果发现磨损区域存在周向分布的、大致平行的微裂纹,同时存在致密的黏屑和磨痕。能谱分析发现这些磨屑成分与轴套成分存在较大差异,是从与其配合的构件上迁移而来,即轴套和固定轴承的导流壳(过轴孔部位)之间发生了黏着磨损,并最终导致了轴套的开裂。通过加大过轴孔内径较好地解决了轴套磨削与开裂的问题。
Abstract
Macro analysis was done to the cracked sleeve, and according to the obvious characteristics of furrows and size reduction it was concluded that the first failure mode of the sleeve was mainly wear failure. SEM observation results show that there were roughly circumferential parallel microcracks in the wear area, as well as dense sticky scales and wear marks. Energy spectrum analysis found that there was a large difference between the compositions of these scales and the sleeve, which show that the scales were migrated from its matching component. It can be concluded that adhesive wear occurred between the sleeve and the guide shell (bearing hole) used to fix the bearing, which eventually led to the cracking of the sleeve. The problem of sleeve wearing and cracking was well solved by increasing the inner diameter of the bearing hole.
中图分类号 TH38 TK730.8 DOI 10.11973/lhjy-wl201712011
所属栏目 质量控制与失效分析
基金项目
收稿日期 2017/7/13
修改稿日期
网络出版日期
作者单位点击查看
备注陈启先(1966-),男,高级工程师,学士,主要从事金属材料及其热处理研究工作,1036614439@qq.com
引用该论文: CHEN Qixian,HAN Yong,FAN Zhi. Failure Analysis on Wearing and Cracking of Outer Surface of a Submersible Pump Sleeve[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2017, 53(12): 897~900
陈启先,韩勇,范智. 潜水泵轴套外表面磨损与开裂失效分析[J]. 理化检验-物理分册, 2017, 53(12): 897~900
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】李春胜, 黄德彬. 金属材料手册[M]. 2版. 北京:化学工业出版社,2005.
【2】王荣. 机械装备的失效分析(续前) 第2讲 宏观分析技术[J]. 理化检验-物理分册,2016,52(8):534-541.
【3】张栋,中培道,陶春虎. 失效分析[M]. 1版. 北京:国防工业出版社,2004.
【4】王荣. 铝型材挤压模具开裂机理分析[J]. 机械工程材料,2008,32(2):63-66.
【2】王荣. 机械装备的失效分析(续前) 第2讲 宏观分析技术[J]. 理化检验-物理分册,2016,52(8):534-541.
【3】张栋,中培道,陶春虎. 失效分析[M]. 1版. 北京:国防工业出版社,2004.
【4】王荣. 铝型材挤压模具开裂机理分析[J]. 机械工程材料,2008,32(2):63-66.
相关信息