Cause Analysis on Cracking of Dissimilar Steel Welding Seam of Boiler Heating Surface of a Supercritical Unit
摘 要
某超临界机组二级屏式过热器异种钢焊口开裂泄漏,通过宏观观察、金相检验、硬度测试、扫描电镜分析及能谱分析等方法,对异种钢焊口开裂的原因进行了分析。结果表明:该二级屏式过热器同屏内钢管间膨胀变形不协调导致异种钢焊口发生低周疲劳开裂。在分析焊口开裂原因的基础上,提出了金属磁记忆检测焊口应力集中水平的方法,该方法可有效预防异种钢焊口开裂。
Abstract
Dissimilar steel welding seam of the secondary platen superheater of a supercritical unit cracked and leaked. The cracking reasons of the dissimilar steel welding seam were analyzed by using macroscopic observation, metallographic examination, hardness test, scanning electron microscope analysis and energy spectrum analysis and so on. The results show that the disharmony between the expansion and deformation of the two platen superheater on the same screen leads to the low-cycle fatigue cracking of the dissimilar steel welding seam. On the basis of the analysis of the causes of the cracking of the welding seam, the method of measuring the stress concentration level of the metal magnetic memory was put forward, which can effectively prevent the crack of the dissimilar steel welding seam.
中图分类号 TG115.2 TM621.2 DOI 10.11973/lhjy-wl201805015
所属栏目 质量控制与失效分析
基金项目
收稿日期 2017/6/7
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备注张志博(1982-),男,高级工程师,主要从事火力发电厂金属技术监督工作,zhangzhibo@tpri.com.cn
引用该论文: ZHANG Zhibo,MA Yichao,FAN Zhidong,NIU Kun,YANG Guangrui,MA Jianmin. Cause Analysis on Cracking of Dissimilar Steel Welding Seam of Boiler Heating Surface of a Supercritical Unit[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2018, 54(5): 368~373
张志博,马翼超,范志东,牛坤,杨光锐,马剑民. 某超临界机组锅炉受热面异种钢焊口开裂原因分析[J]. 理化检验-物理分册, 2018, 54(5): 368~373
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参考文献
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【2】LUNDIN C D. Dissimilar metal welds-Transition joints literature review[J]. Welding Research Supplement,1982,61(2):58-63.
【3】FABER G, GOOCH T G. Welded joints between stainless and low alloy steels:Current position[J]. Welding in the World,1982,20(5):87-98.
【4】王淦刚,刘天佐,尚建路,等. T91/TP347HFG异种钢焊接接头裂纹原因分析[J]. 失效分析与预防,2015,10(1):51-56.
【5】王炳英,刘伟强. 热采锅炉炉管异种钢焊接接头失效原因分析[J]. 理化检验(物理分册),2007,43(1):32-34.
【6】蔡文河,赵卫东,杨富,等. TP347H与12Cr1MoV异种钢焊接接头早期失效研究[J]. 中国电力,2009,42(4):22-24.
【7】GB 5310-2008高压锅炉用无缝钢管[S].
【8】GB/T 1221-2007耐热钢棒[S].
【9】DL/T 438-2016火力发电厂金属技术监督规程[S].
【10】GB/T 4340.1-2009金属材料维氏硬度试验第1部分:试验方法[S].
【11】BS EN ISO 18265:2013金属材料硬度值的换算[S].
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