Numerical Simulation of Temperature Field of Friction Plug Welding Area of 7075-T6 Aluminum Alloy
摘 要
以7075-T6铝合金为待焊材料,基于库伦摩擦定律建立摩擦塞焊的产热模型,利用ABAQUS软件模拟7075-T6铝合金的摩擦塞焊过程,建立焊接区域温度场的有限元模型,采用热流密度为定值和基于试验数据的热流密度的两种热源加载方式模拟摩擦塞焊焊接区域的温度场,并进行了试验验证。结果表明:两种热源加载方式下焊接区域温度场的变化趋势是一致的,但是相同时刻下,采用热流密度为定值的热源加载方式得到的铝板温度较高;采用两种热源加载方式得到焊接铝板测温点的温度变化趋势均和试验结果的相吻合,但采用基于试验数据的热流密度得到的模拟结果更准确,因此通过有限元产热模型来模拟7075-T6铝合金摩擦塞焊接区域的温度场是可行的。
Abstract
By taking 7075-T6 aluminum alloy as the welding material, the heat generation model of friction plug welding was established on the basis of the law of Coulomb friction. The friction plug welding process of 7075-T6 aluminum alloy was simulated by ABAQUS software, and the finite element model of temperature field of the welding area was established. The temperature field of the friction plug welding area was simulated by two heat source loading models including the fixed heat flux and the heat flux based on the test data, respectively, and the simulation results were verified by the experimental results. The results show that the change trends of the temperature field of the welding area using the two heat source loading models were consistent, but the temperature of the welded aluminum plate obtained by the heat source loading model of using the fixed heat flux was higher at the same time. The temperature change trends of the temperature measurement point of the welded aluminum plate by two heat source loading models both agreed with the test results, but the simulation results obtained by using the heat flux based on the test data were more accurate. Therefore, it was feasible to simulate the temperature field of the friction plug welding area of 7075-T6 aluminum alloy by the finite element heat generation model.
中图分类号 TG453 DOI 10.11973/jxgccl201807013
所属栏目 物理模拟与数值模拟
基金项目 江苏省精密与微细制造技术重点实验室开放基金资助项目;南京航空航天大学研究生创新基地(实验室)开放基金资助项目(kfjj20160510);航空基金资助项目(2015ZE52053)
收稿日期 2017/3/20
修改稿日期 2018/4/11
网络出版日期
作者单位点击查看
备注司佩强(1992-),男,山东菏泽人,硕士研究生
引用该论文: SI Peiqiang,YAN Chongjing,SONG Yan,ZHENG Yongle,LIU Jiangwei. Numerical Simulation of Temperature Field of Friction Plug Welding Area of 7075-T6 Aluminum Alloy[J]. Materials for mechancial engineering, 2018, 42(7): 62~66
司佩强,闫崇京,宋燕,郑勇乐,刘江伟. 7075-T6铝合金摩擦塞焊焊接区域温度场的数值模拟[J]. 机械工程材料, 2018, 42(7): 62~66
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