Failure Analysis on Cracking of Equalizing Valve Disc of a Medium-Pressure Adjustment Valve
摘 要
采用通道式合金分析仪、光学显微镜、拉伸和冲击试验机、扫描电子显微镜等分析了预启阀阀碟的化学成分、显微组织、力学性能以及断口宏观和微观形貌,并结合预启阀阀碟现场工况条件对其开裂原因进行了分析。结果表明:由于该预启阀阀碟韧性和塑性较差,从而导致其在与止转销接触面承受较大胀紧力处发生脆性开裂;裂纹起源于阀碟与止转销接触的内表面中心处,材料内部的密集孔洞连接形成最初的微裂纹,晶界析出的碳化物使得材料整体抗裂纹扩展能力变差,裂纹随后发生快速扩展并彼此连接成大裂纹,最终导致阀碟开裂失效。
Abstract
The chemical compositions, microstructure, mechanical properties, and macroscopic and microscopic fracture morphology of an equalizing valve disc were analyzed by using channel alloy analyzer, optical microscope, tensile and impact testing machines, and scanning electron microscope. And the cracking causes of the equalizing valve disc were analyzed in combination with the site conditions. The results show that due to the poor toughness and plasticity of the equalizing valve disc, brittle cracking happened at the contact position with the anti-rotating pin where there was a large expansion force. Cracks originated from the center of the inner surface of the valve disc in contact with the anti-rotating pin, and the dense cavities in the material connected to form the initial micro-cracks. The carbides precipitating at the grain boundaries deteriorated the overall crack propagation resistance of the material, so the cracks expanded rapidly and connected to each other to form large cracks, which eventually caused the valve disc to crack.
中图分类号 TB31 TK268 DOI 10.11973/lhjy-wl201810010
所属栏目 质量控制与失效分析
基金项目 浙江省质检系统科研计划项目(20180109)
收稿日期 2018/4/10
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备注刘杰(1990-),男,工程师,硕士,主要从事特种设备的失效分析和寿命评估等工作,jetliu868@126.com
引用该论文: LIU Jie,HUANG Liuyi,WANG Hui,ZHONG Fengping,JIN Shuo,HUANG Guoming. Failure Analysis on Cracking of Equalizing Valve Disc of a Medium-Pressure Adjustment Valve[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2018, 54(10): 757~760
刘杰,黄六一,王辉,钟丰平,金硕,黄国明. 中压调速汽门预启阀阀碟开裂失效分析[J]. 理化检验-物理分册, 2018, 54(10): 757~760
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参考文献
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【2】柯浩,王华龙. GH901高温合金CV阀阀杆断裂原因分析[J]. 热加工工艺,2016(12):241-243.
【3】谢亿,郭建亭,陈红冬,等. 超临界600 MW机组主汽阀阀杆断裂原因分析[J]. 热力发电,2012,41(6):69-73.
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