蒸汽转化炉用Fe-Cr-Ni基奥氏体耐热合金的研究进展
Research Progress on Fe-Cr-Ni Based Austenitic Heat-Resistant Alloy Used in Steam Reformer Furnace
摘 要
对蒸汽转化炉用Fe-Cr-Ni基奥氏体耐热合金的化学成分以及显微组织和性能在时效及服役过程中的演变规律进行了综述，介绍了Fe-Cr-Ni基奥氏体耐热合金在原始铸态、时效态、蠕变态以及服役态组织中各析出相的变化规律，展望了Fe-Cr-Ni基奥氏体耐热合金及其构件的未来研究方向。
显微组织
性能
析出相
austenitic heat-resistant alloy
microstructure
property
precipitate
Abstract
The chemical composition and the microstructure and property evolution during aging and service of Fe-Cr-Ni based austenitic heat-resistant alloy for steam reformer furnace are reviewed. The precipitates evolution in as-cast, aging, creep and service state structure of Fe-Cr-Ni based austenitic heat-resistant alloy is described. The future study direction of Fe-Cr-Ni based austenitic heat-resistant alloy and its components is prospected.
中图分类号 TG142.2 DOI 10.11973/jxgccl201812001
所属栏目 综述
基金项目 国家重点研发计划项目（2017YFF0210401）
收稿日期 2017/10/25
修改稿日期 2018/10/25
网络出版日期
作者单位点击查看
备注洑阳成明(1994-),男,安徽芜湖人,硕士研究生
引用该论文: FUYANG Chengming,GUO Xiaofeng,GONG Jianming. Research Progress on Fe-Cr-Ni Based Austenitic Heat-Resistant Alloy Used in Steam Reformer Furnace[J]. Materials for mechancial engineering, 2018, 42(12): 1～8
洑阳成明,郭晓峰,巩建鸣. 蒸汽转化炉用Fe-Cr-Ni基奥氏体耐热合金的研究进展[J]. 机械工程材料, 2018, 42(12): 1～8
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参考文献
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【2】徐月亭. 天然气非催化部分氧化过程研究及系统分析[D]. 上海:华东理工大学, 2016.
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【4】安俊超. 多因素下乙烯裂解炉管焊接接头寿命预测研究[D]. 天津:天津大学,2011.
【5】LIU C J, CHEN Y. Variations of the microstructure and mechanical properties of HP40Nb hydrogen reformer tube with time at elevated temperature[J]. Materials & Design, 2011, 32(4):2507-2512.
【6】沈利民. 多因素耦合的乙烯裂解炉管损伤分析与寿命预测[D]. 南京:南京工业大学, 2012.
【7】车俊铁, 于静. HK40和HP40高温炉管材料性能对比分析[J]. 工业炉, 2004, 26(4):7-9.
【8】陈涛, 陈学东, 刘春娇, 等. 离心铸造乙烯裂解炉管高温持久试验的金相组织影响[C]//压力容器先进技术——第八届全国压力容器学术会议论文集.合肥:中国机械工程学会压力容器分会, 2013:140-147.
【9】KAYA A A. Microstructure of HK40 alloy after high-temperature service in oxidizing/carburizing environment:Ⅱ. Carburization and carbide transformations[J]. Materials Characterization, 2002, 49(1):23-34.
【10】RAY A K, SINHA S K, TIWARI Y N, et al. Analysis of failed reformer tubes[J]. Engineering Failure Analysis, 2003, 10:351-362.
【11】LEE J H, YANG W J, YOO W D, et al. Microstructural and mechanical property changes in HK40 reformer tubes after long term use[J]. Engineering Failure Analysis, 2009, 16:1883-1888.
【12】ODANOVI AC'G Z, BLA AČG I AC'G I, VRA AČG ARI AC'G D, et al. Microstructural analysis as the indicator for suitability of weld repairing of the heat resistant Cr-Ni steel[J]. Revista de Metalurgia, 2010, 46(4):320-330.
【13】BABAKR A M, AHMARI A A, JUMAYIAH K A, et al. Sigma phase formation and embrittlement of cast iron-chromium-nickel (Fe-Cr-Ni) alloys[J]. Journal of Minerals and Materials Characterization and Engineering, 2008, 7(2):127-145.
【14】GONG J M, TU S T, YOON K B. Damage assessment and maintenance strategy of hydrogen reformer furnace tubes[J]. Engineering Failure Analysis, 1999, 6:143-153.
【15】MAY I L, SILVEIRA T L, VIANNA C H. Criteria for the evaluation of damage and remaining life in reformer furnace tubes[J]. International Journal of Pressure Vessels and Piping, 1996, 66:233-241.
【16】WU X Q, YANG Y S, ZHAN Q, et al. Variation in as cast and aged structures of centrifugally cast heat resistant steel solidified in an electromagnetic field and under different cooling conditions[J]. Materials Science and Technology, 1999, 15:725-730.
【17】WU X Q, JING H M, ZHENG Y G, et al. The eutectic carbides and creep rupture strength of 25Cr20Ni heat-resistant steel tubes centrifugally cast with different solidification conditions[J]. Materials Science and Engineering:A, 2000, 293:252-260.
【18】KIM Y J, LEE D G, JEONG H K, et al. High temperature mechanical properties of HK40-type heat-resistant cast austenitic stainless steels[J]. Journal of Materials Engineering and Performance, 2010, 19(5):700-704.
【19】PENG B C, ZHANG H X, HONG J, et al. The effect of M23C6 on the high-temperature tensile strength of two austenitic heat-resistant steels:22Cr-25Ni-Mo-Nb-N and 25Cr-20Ni-Nb-N[J]. Materials Science and Engineering:A, 2011, 528:3625-3629.
【20】SHANNON B E, JASKE C E, SMITH M C. Optimizing reformer tube life through advanced inspection and remaining life assessment[J]. Process Safety Progress, 2010, 29(4):299-304.
【21】SHEN F Z, MA G X, LING X, et al. Two methods for assessment of residual life of HK-40 furnace tube[J]. Acta Metallurgica Sinica (English Letters),1999,12(1):105-112.
【22】NAHM S H, YU K M, PARK J S, et al. Degradation evaluation of HK-40 steel using electrical resistivity[J]. International Journal of Modern Physics B,2003,17:1615-1620.
【23】LAIGO J, CHRISTIEN F, GALL R L, et al. SEM, EDS, EPMA-WDS and EBSD characterization of carbides in HP type heat resistant alloys[J]. Materials Characterization, 2008, 59:1580-1586.
【24】NOORI S A, PRICE J W H. Case study of the use of API 581 on HK and HP material furnace tubes[J]. Journal of Pressure Vessel Technology, 2005, 127:49-54.
【25】VOICU R, LACAZE J, ANDRIEU E, et al. Creep and tensile behaviour of austenitic Fe-Cr-Ni stainless steels[J]. Materials Science and Engineering:A, 2009, 510/511:185-189.
【26】ALVINO A, RAMIRES D, TONTI A, et al. Influence of chemical composition on microstructure and phase evolution of two HP heat resistant stainless steels after long term plant-service aging[J]. Materials at High Temperatures, 2014, 31(1):2-11.
【27】MOSTAFAEI M, SHAMANIAN M, PURMOHAMAD H, et al. Microstructural degradation of two cast heat resistant reformer tubes after long term service exposure[J]. Engineering Failure Analysis, 2011, 18:164-171.
【28】PEREZ I U, JÚNIOR L N, BUENO L D O, et al. Short duration overheating in a steam reformer:Consequences to the catalyst tubes[J]. Journal of Failure Analysis and Prevention, 2013, 13:779-786.
【29】ANDRADE A R, BOLFARINI C, FERREIRA L A M, et al. Influence of niobium addition on the high temperature mechanical properties of a centrifugally cast HP alloy[J]. Materials Science and Engineering:A, 2015, 628:176-180.
【30】THOMAS C W, BORSHEVSKY M, MARSHALL A N. Assessment of thermal history of niobium modified HP50 reformer tubes by microstructural methods[J]. Materials Science and Technology, 1992, 8:855-861.
【31】THOMAS C W, STEVENS K J, RYAN M J. Microstructure and properties of alloy HP50-Nb:Comparison of as cast and service exposed materials[J]. Materials Science and Technology, 1996, 12:469-475.
【32】ALMEIDA L H D, RIBEIRO A F, MAY I L. Microstructural characterization of modified 25Cr-35Ni centrifugally cast steel furnace tubes[J]. Materials Characterization, 2003, 49:219-229.
【33】VOICU R, ANDRIEU E, POQUILLON D, et al. Microstructure evolution of HP40-Nb alloys during aging under air at 1000℃[J]. Materials Characterization, 2009, 60:1020-1027.
【34】SWAMINATHAN J, GUGULOTH K, GUNJAN M, et al. Failure analysis and remaining life assessment of service exposed primary reformer heater tubes[J]. Engineering Failure Analysis, 2008, 15:311-331.
【35】BONACCORSI L, GUGLIELMINO E, PINO R, et al. Damage analysis in Fe-Cr-Ni centrifugally cast alloy tubes for reforming furnaces[J]. Engineering Failure Analysis, 2014, 36:65-74.
【36】BUCHANAN K G, KRAL M V. Crystallography and morphology of niobium carbide in as-cast HP-niobium reformer tubes[J]. Metallurgical and Materials Transactions A, 2012, 43:1760-1769.
【37】BUCHANAN K G, KRAL M V, BISHOP C M. Crystallography and morphology of MC carbides in niobium-titanium modified as-cast HP alloys[J]. Metallurgical and Materials Transactions A, 2014, 45:2014-3373.
【38】KENIK E A, MAZIASZ P J, SWINDEMAN R W, et al. Structure and phase stability in a cast modified-HP austenite after long-term ageing[J]. Scripta Materialia, 2003, 49:117-122.
【39】RAY A K, KUMAR S, KRISHNA G, et al. Microstructural studies and remnant life assessment of eleven years service exposed reformer tube[J]. Materials Science and Engineering:A, 2011, 529:102-112.
【40】ALVINO A, LEGA D, GIACOBBE F, et al. Damage characterization in two reformer heater tubes after nearly 10 years of service at different operative and maintenance conditions[J]. Engineering Failure Analysis, 2010, 17:1526-1541.
【41】WANG W Z, XUAN F Z, WANG Z D, et al. Effect of overheating temperature on the microstructure and creep behavior of HP40Nb alloy[J]. Materials and Design, 2011, 32(7):4010-4016.
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