Cause Analysis on Cracking of Welded Joint of Tee in a Power Plant
摘 要
某电厂主蒸汽管道的三通与上连接管的焊接接头处多次发生开裂。采用无损检测、硬度测试、金相检验、管系应力计算分析、管系推力计算分析和有限元分析等方法对焊接接头开裂的原因进行了分析。结果表明:该管道三通附近管系布置不合理,焊接接头处弯曲应力较大并存在应力集中,最大应力超过了焊接接头的高温持久强度,加之裂纹处显微组织老化,焊接接头的力学性能降低,从而发生蠕变开裂。
Abstract
Several crackings occurred at the weld joint between the main steam pipe tee and the upper connecting pipe in a power plant. The causes of cracking of the welded joints were analyzed by means of non-destructive testing, hardness testing, metallographic examination, pipe system stress calculation analysis, pipe system thrust calculation analysis, finite element analysis and so on. The results show that the pipe system arrangement near the tee of the pipe was unreasonable. The bending stress at the welded joint was large and there was stress concentration. The maximum stress exceeded the high temperature endurance strength of the welded joint. In addition, the aging of the microstructure at the crack site decreased the mechanical properties of the welded joint, which led to the creep cracking of the welded joint.
中图分类号 TG115.2 DOI 10.11973/lhjy-wl201907016
所属栏目 质量控制与失效分析
基金项目
收稿日期 2018/8/16
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备注王昊(1992-),男,工程师,主要从事金属部件失效分析和管系应力分析工作,1006889147@qq.com
引用该论文: WANG Hao,SONG Li,YUAN Baozi,JU Guangyu,YANG Xirui,DENG Hui. Cause Analysis on Cracking of Welded Joint of Tee in a Power Plant[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2019, 55(7): 501~505
王昊,宋利,袁宝子,句光宇,杨希锐,邓辉. 某电厂三通焊接接头开裂原因分析[J]. 理化检验-物理分册, 2019, 55(7): 501~505
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参考文献
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