Simulation and Experimental Verification of Localized Corrosion of an Aircraft Structure
摘 要
采用7050铝合金、QAl10-4-4铜合金及Aermet100结构钢制作了某飞机结构模拟件,测试了三种材料的极化曲线,并以7050/QAl10-4-4/Aermet100极化曲线的插值函数作为边界条件构建了基于二次电流分布的Comsol有限元仿真模型,计算得到了三种金属两两耦接的电偶电流及耦合电位值,并与试验结果进行对照来调试模型,将调试好的模型应用于某型飞机结构件模拟件。结果表明:该模型能够较好地反映腐蚀发生的位置及腐蚀发生的先后顺序,可以为复杂结构件乃至整机的腐蚀仿真预测奠定基础。
Abstract
An aircraft structural simulation was made using 7050 aluminum alloy, QAl104-4 copper alloy and Aermet100 structure steel. The polarization curves of the three materials were tested, and the Comsol finite element simulation model based on secondary current distribution was constructed with the interpolation function of the 7050/QAl10-4-4/Aermet100 polarization curve as boundary condition. The galvanic current and the coupling potential of three metal pairs were calculated and compared with the test results to debug the model, and the debugged model was applied to the analog parts of a certain type of aircraft structural parts. The results show that the model could reflect the location of corrosion and the sequence of corrosion occurrence better, which could lay a foundation for corrosion simulation prediction of complex structural parts and even the whole airplane.
中图分类号 TG172.2 V252 DOI 10.11973/fsyfh-201907011
所属栏目 应用技术
基金项目
收稿日期 2019/1/21
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引用该论文: ZHANG Taifeng,ZHANG Yong,HUANG Hailiang,BIAN Guixue. Simulation and Experimental Verification of Localized Corrosion of an Aircraft Structure[J]. Corrosion & Protection, 2019, 40(7): 523
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参考文献
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【3】王晨光, 陈跃良, 张勇, 等.7B04铝合金在模拟海洋大气环境下的腐蚀行为. 航空材料学报, 2017, 37(1):59-64.
【4】DESHPANDE K B. Effect of aluminium spacer on galvanic corrosion between magnesium and mild steel using numerical model and SVET experiments. Corrosion Science, 2012, 62:184-191.
【5】DESHPANDE K B. Experimental investigation of galvanic corrosion:comparison between SVET and immersion techniques. Corrosion Science, 2010, 52(9):2819-2826.
【6】PALANI S, HACK T, DECONINCK J, et al. Validation of predictive model for galvanic corrosion under thin electrolyte layers:an application to aluminium 2024-CFRP material combination. Corrosion Science, 2014, 78:89-100.
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【8】YIN L T, JIN Y, LEYGRAF C, et al. A FEM model for investigation of micro-galvanic corrosion of Al alloys and effects of deposition of corrosion products. Electrochimica Acta, 2016, 192:310-318.
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【10】DEROSE J A. Aluminium alloy corrosion of aircraft structures:modelling and simulation. Ashurst:WIT Press, 2013.
【11】刘文珽, 李玉海. 飞机结构日历寿命体系评定技术. 北京:航空工业出版社, 2004.
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【13】胡志江, 安子军, 朱志华, 等. 镁合金轮毂螺栓连接的电偶腐蚀行为. 腐蚀与防护, 2018, 39(3):184-188, 193.
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