Finite Element Simulation of Magnetic Stress Sensor
摘 要
铁磁性材料构件在使用过程中,应力集中易导致构件失效乃至安全事故的发生,针对此问题,设计了一种U型探头磁测应力传感器,并通过COMSOL软件进行了有限元分析。该设计采用U型探头作为传感器与被测钢板形成闭合回路,将磁信号转化为电信号输出,利用COMSOL仿真软件建立传感器模型进行三维有限元分析,对主要影响参数进行仿真研究,根据仿真结果选出最优参数,以为硬件设计提供理论依据,并最终制作出了硬件实物。
Abstract
Because stress concentration maybe leads to safety accidents during the use of ferromagnetic material components, a U-shaped probe of magnetic stress sensor was designed and the finite element analysis based on COMSOL MULTIPHYSICS was performed. The design uses a U-shaped probe as a sensor to form a closed loop with the tested steel plate, transforming magnetic signals into electrical signal outputs. A model for 3D finite element analysis on the sensor was established based on COMSOL software and the main influence parameters were simulated. The optimal parameters were selected based on the simulation results, and this provides the theoretical basis for the design of hardware. Finally, the hardware is produced.
中图分类号 TG115.28 DOI 10.11973/wsjc201908009
所属栏目 应力无损测试技术专题
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收稿日期 2018/10/25
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备注任旭虎(1973-),男,副教授,博士,主要研究方向为油气田生产过程的智能测控技术、智能信息处理,rxh@upc.edu.cn
引用该论文: REN Xuhu,ZHAO Rui,LU Xiuping. Finite Element Simulation of Magnetic Stress Sensor[J]. Nondestructive Testing, 2019, 41(8): 41~44
任旭虎,赵蕊,鹿秀萍. 磁测应力传感器的有限元仿真[J]. 无损检测, 2019, 41(8): 41~44
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参考文献
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【2】KOSTIN V N, VASILENKO O N. On new possibilities for making local measurements of the coercive force of ferromagnetic objects[J]. Russian Journal of Nondestructive Testing, 2012, 48(7):401-410.
【3】王威. 钢结构磁力耦合应力检测基本理论及应用技术研究[D]. 西安:西安建筑科技大学, 2005.
【4】杨理践, 周玙, 高松巍. 基于矫顽力的钢板应力集中区域检测方法[J]. 沈阳工业大学学报, 2015, 37(5):536-541.
【5】黄东岩, 张涛, 韩冰,等. 外加应力与残余应力对低碳钢Q235矫顽力的影响[J]. 磁性材料及器件, 2009, 40(6):48-50.
【6】TU AČG KOVÁ M, HARMAN R, TU AČG EK P, et al. Design of experiment for hysteresis loops measurement[J]. Journal of Magnetism & Magnetic Materials, 2014, 368(368):64-69.
【7】ZHOU D, WANG J, ZHANG Q, et al. Research on sensing mechanism of ferromagnetic component flaw using pulsed eddy current testing[J]. Chinese Journal of Scientific Instrument, 2015, 36(5):989-995.
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