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P92钢多层多道焊接接头残余应力的有限元模拟
          
Finite Element Simulation of Residual Stress in Multi-layer and Multi-pass Welded Joint of P92 Steel

摘    要
采用考虑固态相变的热-冶金-力学耦合有限元模拟方法,使用SYSWELD软件研究了P92钢多层多道焊接接头的温度场及残余应力场;观察了接头截面形貌,采用盲孔法测试了残余应力,并对模拟结果进行了验证;采用该有限元模拟方法分析了焊接过程中残余应力的变化。结果表明:模拟得到的接头截面峰值温度分布形状与试验得到的接头截面形貌相吻合,说明有限元模拟可以较好地还原实际焊接过程中的热输入情况;模拟得到的接头残余应力沿焊缝中心呈对称分布,与试验结果吻合较好,说明该有限元模拟方法可以准确地预测P92钢多层多道焊接接头的残余应力;在多层多道焊接过程中焊缝及热影响区的部分金属在经历后续热循环时发生软化,导致残余应力消失,并在冷却阶段发生残余应力的重新分配。
标    签 固态相变   多层多道焊   残余应力   有限元模拟   solid-state phase transformation   multi-layer and multi-pass welding   residual stress   finite element simulation  
 
Abstract
Temperature field and residual stress field of P92 steel multi-layer and multi-pass welded joint were studied by the finite element simulation method of thermal-metallurgical-mechanical computational procedure considering solid-state phase transformation via SYSWELD software. The morphology of joint section was observed. Residual stress was measured by hole-drilling method, and the simulated results were verified. The change of residual stress in the joint was also investigated by finite element simulation. The results show that simulated maximum temperature profile shape of the joint section was in good agreement with the morphology of weld and heat affected zone obtained by test, indicating that the finite element simulation could well restore the heat input during actual welding process. The simulated residual stress had a symmetrical distribution along weld center, and matched tested results well, indicating that the finite element simulation method could accurately predict the residual stress in P92 steel multi-layer and multi-pass welded joint. Partial metal in weld and heat affect zone softened after undergoing continued thermal cycles during multi-layer and multi-pass welding, leading to residual stress relief and then residual stress redistribution during cooling process.

中图分类号 TG404   DOI 10.11973/jxgccl201911010

 
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所属栏目 物理模拟与数值模拟

基金项目

收稿日期 2019/2/18

修改稿日期 2019/8/6

网络出版日期

作者单位点击查看

联系人作者邓德安教授

备注任森栋(1992-),男,河南焦作人,博士研究生

引用该论文: REN Sendong,BI Tao,LI Suo,LIU Xiangjun,WANG Haoyu,DENG Dean. Finite Element Simulation of Residual Stress in Multi-layer and Multi-pass Welded Joint of P92 Steel[J]. Materials for mechancial engineering, 2019, 43(11): 42~46
任森栋,毕涛,李索,刘祥军,王浩宇,邓德安. P92钢多层多道焊接接头残余应力的有限元模拟[J]. 机械工程材料, 2019, 43(11): 42~46


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参考文献
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