Ratcheting Behavior and Constitutive Model of Heat-treated U71Mn Rail Steel
摘 要
通过单轴拉伸试验、对称应变循环疲劳试验和非对称应力循环疲劳试验,研究了热处理U71Mn钢轨钢的循环特征和棘轮行为;基于试验结果,对Abdel-Karim-Ohno循环塑性本构模型进行修正,并将模拟结果与试验结果进行对比。结果表明:试验钢表现出初始循环软化特性;在非对称应力循环载荷下,试验钢产生了明显的棘轮行为,棘轮应变随应力幅、平均应力和峰值应力的增加而增加,棘轮应变率随峰值应力的增加而增加,当峰值应力不超过950 MPa时,棘轮应变率随循环周次的增加快速减小至稳定值,当峰值应力超过950 MPa时,棘轮应变率先减小后增大;大多数工况下采用所建立的修正Abdel-Karim-Ohno循环塑性本构模型得到的棘轮应变与试验值的平均相对误差约为9.8%,说明该模型能够较好地预测热处理U71Mn钢轨钢在应力循环工况下的棘轮行为。
Abstract
Uniaxial tensile experiment, symmetry cyclic strain and asymmetric cyclic stress fatigue experiments were carried out to investigate the cyclic characteristic and ratcheting behavior of heat-treated U71Mn rail steel. Based on the experimental results, the Abdel-Karim-Ohno cyclic plastic constitutive model was modified. The simulation results were compared with the experimental results. The results show that the test steel exhibited a cyclic softening characteristic in the initial cycles. The obvious ratcheting behavior was observed under asymmetric cyclic stress loading, and the ratcheting strain increased with the increase of stress amplitude, mean stress and peak stress; the ratcheting strain rate increased with the increase of peak stress; when the peak stress was no more than 950 MPa, the ratcheting strain rate decreased rapidly and approached a stable state with the increase number of cycles; when the peak stress was more than 950 MPa, the ratcheting strain rate first decreased and then increased. The average relative error of ratcheting strain between experimental and simulated values obtained by the modified Abdel-Karim-Ohno cyclic constitutive model under most working conditions was about 9.8%, indicating that the model could reasonably predict ratcheting behaviors of heat-treated U71Mn rail steel in stress cyclic conditions.
中图分类号 TG142.1+2 DOI 10.11973/jxgccl201911014
所属栏目 物理模拟与数值模拟
基金项目 国家重点研发计划项目(2017YFB0304500);国家自然科学基金高铁联合基金资助项目(U1734207);四川省杰出青年基金资助项目(2017JQ0019)
收稿日期 2018/11/20
修改稿日期 2019/11/20
网络出版日期
作者单位点击查看
联系人作者阚前华教授
备注樊译璘(1994-),女,陕西咸阳人,硕士研究生
引用该论文: FAN Yilin,KAN Qianhua,KANG Guozheng,XU Xiang. Ratcheting Behavior and Constitutive Model of Heat-treated U71Mn Rail Steel[J]. Materials for mechancial engineering, 2019, 43(11): 62~67
樊译璘,阚前华,康国政,徐祥. 热处理U71Mn钢轨钢的棘轮行为及其本构模型[J]. 机械工程材料, 2019, 43(11): 62~67
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【3】王少锋, 刘林芽, 刘海涛, 等. 基于损伤累积和权重参数的重载铁路曲线内轨裂纹萌生特征及剥离掉块分析[J]. 中国铁道科学, 2017(1):29-36.
【4】何成刚. 车轮材料摩擦疲劳损伤机理及微观组织演变行为研究[D]. 成都:西南交通大学,2018.
【5】高文理, 钦凤, 金滩,等. 服役U71Mn钢轨疲劳裂纹萌生及扩展分析[J]. 湖南大学学报(自然科学版), 2017, 44(6):25-29.
【6】KANG G Z, GAO Q, YANG X, et al. The strain cyclic characteristic and ratcheting of U71Mn rail steel under uniaxial loading[J]. Acta Metallurgica Sinica, 2000, 13(3):893-900.
【7】KANG G Z, GAO Q, YANG X. Experimental study on the cyclic deformation and plastic flow of U71Mn rail steel[J]. International Journal of Mechanical Sciences, 2002, 44(8):1647-1663.
【8】KANG G Z, GAO Q. Uniaxial and non-proportionally multiaxial ratcheting of U71Mn rail steel:Experiments and simulations[J]. Mechanics of Materials, 2002, 34(12):809-820.
【9】KANG G Z, GAO Q, CAI L X, et al. Experimental study on non-proportional multiaxial strain cyclic characteristics and ratcheting of U71Mn rail steel[J]. Journal of Materials Science & Technology, 2002, 18(1):13-16.
【10】董华利. U71Mn、U75V和U78CrV钢轨在线热处理后性能改善比较[J]. 金属热处理, 2016, 41(8):133-137.
【11】马劲红, 陈松, 田畅. 冷却工艺对Q235H型钢组织及力学性能的影响[J]. 热加工工艺, 2018, 47(2):232-234.
【12】FREDERICK C O, ARMSTRONG P J. A mathematical representation of the multiaxial Bauschinger effect[J]. High Temperature Technology, 2007, 24(1):1-26.
【13】CHABOCHE J L, ROUSSELIER G. On the plastic and viscoplastic constitutive equations-Part I: Rules developed with internal variable concept[J]. Journal of Pressure Vessel Technology, 1983, 105(2): 153-158.
【14】OHNO N, WANG J D. Kinematic hardening rules with critical state of dynamic recovery, part I: Formulation and basic features for ratchetting behavior[J]. International Journal of Plasticity, 1993, 9(3):375-390.
【15】OHNO N, WANG J D. Kinematic hardening rules with critical state of dynamic recovery, part II: Application to experiments of ratchetting behavior[J]. International Journal of Plasticity, 1993, 9(3):391-403.
【16】KRENK S, TIDEMANN L. A compact cyclic plasticity model with parameter evolution[J]. Mechanics of Materials, 2017, 113: 57-68.
【17】WANG Q, LIU X. Non-saturated cyclic softening and uniaxial ratcheting of a high-strength steel: Experiments and viscoplastic constitutive modeling[J]. Mechanics of Materials, 2017, 113: 112-125.
【18】ABDEL-KARIM M, OHNO N. Kinematic hardening model suitable for ratchetting with steady-state[J]. International Journal of Plasticity, 2000, 16(3/4): 225-240.
【19】KANG G Z. Ratchetting: Recent progresses in phenomenon observation, constitutive modeling and application[J]. International Journal of Fatigue, 2008, 30(8): 1448-1472.
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