Effect of Crack Source Location on High Cycle Fatigue Life of 6005A Aluminum Alloy Extruded Profiles
摘 要
通过高周疲劳试验研究了裂纹源位置对6005A-T6铝合金挤压型材高周疲劳寿命的影响。结果表明:6005A-T6铝合金挤压型材在应力比0.1下的中值疲劳强度为164.5 MPa,疲劳强度较高,但疲劳寿命分布较分散;在最大应力200 MPa条件下,具有不同疲劳寿命试样的疲劳裂纹源区的面积较小,疲劳裂纹扩展区均由疲劳条带和二次裂纹组成,瞬断区的面积较大,均由孔洞和韧窝组成;在相同最大应力下疲劳寿命存在差异的原因在于疲劳裂纹源位置的不同,在最大应力为200 MPa条件下,疲劳裂纹源位于孔洞缺陷处试样的疲劳寿命最长,比疲劳裂纹源位于氧化夹杂物处试样的疲劳寿命延长一个数量级,疲劳裂纹源位于Al7(CrFe)第二相颗粒处试样的疲劳寿命居于二者之间。
Abstract
The effect of crack source location on high cycle fatigue life of 6005A-T6 aluminum alloy extruded profiles was studied by high cycle fatigue tests. The results show that the median fatigue strength of 6005A-T6 aluminum alloy extruded profiles was 164.5 MPa at the stress ratio of 0.1; the fatigue strength was relatively high, but the fatigue life distribution was relatively dispersal. Under the maximum stress of 200 MPa, the fatigue crack source region of samples with different fatigue lives was small; the fatigue crack propagation region consisted of fatigue strips and secondary cracks; the area of transient fracture region was large, and the region consisted of holes and dimples. The main reason for the difference in fatigue life under the same maximum stress was the difference location of fatigue crack source. Under the maximum stress of 200 MPa, the fatigue life of the sample with fatigue crack source in holes was the longest, which was one order of magnitude larger than that with fatigue crack source on oxide inclusions, and the fatigue life of the sample with the fatigue crack source in Al7(CrFe) second phase particles was between the two.
中图分类号 TG146.2 DOI 10.11973/jxgccl202001003
所属栏目 试验研究
基金项目 国家自然科学基金资助项目(51475040);江西省教育厅科学技术研究项目(GJJ170551);江西理工大学研究生创新专项项目(ZS2018-S083)
收稿日期 2019/1/16
修改稿日期 2019/12/12
网络出版日期
作者单位点击查看
备注张岚(1995-),女,江西抚州人,硕士研究生
引用该论文: ZHANG Lan,ZHAO Hongjin,LI Shengci,YE Qing,LI Dehua. Effect of Crack Source Location on High Cycle Fatigue Life of 6005A Aluminum Alloy Extruded Profiles[J]. Materials for mechancial engineering, 2020, 44(1): 16~20
张岚,赵鸿金,李声慈,叶青,李德华. 裂纹源位置对6005A铝合金挤压型材高周疲劳寿命的影响[J]. 机械工程材料, 2020, 44(1): 16~20
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【3】SVENNINGSEN G, LEIN J E, BJØRGUM A, et al. Effect of low copper content and heat treatment on intergranular corrosion of model AlMgSi alloys[J]. Corrosion Science, 2006, 48(1):226-242.
【4】SAVAIDIS G, SAVAIDIS A, TSAMASPHYROS G, et al. On size and technological effects in fatigue analysis and prediction of engineering materials and components[J]. International Journal of Mechanical Sciences, 2002, 44(3):521-543.
【5】吴私, 王旭, 周吉学, 等. 铝合金疲劳性能的研究进展[J]. 金属世界, 2013(4):64-68.
【6】李宏德. 冷胀提高6005铝合金疲劳寿命的机理[J]. 机械工程材料, 2007, 31(9):67-69.
【7】季凯, 张静, 徐玉松. 新型高铜的6005A铝合金焊接接头疲劳性能[J]. 焊接学报, 2017, 38(1):95-98.
【8】闫少华. 高速列车铝合金光纤激光-MIG复合焊接工艺与组织及性能[D]. 成都:西南交通大学, 2013.
【9】汤运刚, 万里, 方喜风, 等. 振动时效时间对激光-MIG电弧复合焊铝合金焊接接头残余应力的影响[J]. 电焊机, 2015, 45(5):102-106.
【10】刘新灵, 张峥, 陶春虎. 疲劳断口定量分析[M]. 北京: 国防工业出版社, 2010: 14.
【11】FROUSTEY C, LATAILLADE J L. Influence of the microstructure of aluminium alloys on their residual impact properties after a fatigue loading program[J]. Materials Science & Engineering: A, 2009, 500(1/2): 155-163.
【12】BORREGO L P, COSTA J M, SILVA S, et al. Microstructure dependent fatigue crack growth in aged hardened aluminium alloys[J]. International Journal of Fatigue, 2004, 26(12): 1321-1331.
【13】崔华, 侯陇刚, 张济山. 合金化Cr优化含Fe过共晶Al-Si合金显微组织及其机制[J]. 稀有金属, 2010, 34(2), 178-185.
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