Failure Analysis on Cracking of Welded Seam on Welded Joint between Flange and Steel Pipe of a Compressor
摘 要
某平台湿气压缩机法兰与钢管焊接接头焊缝发生开裂失效,采用宏观观察、化学成分分析、金相检验、力学性能试验、扫描电镜分析和能谱分析等方法对焊缝的开裂原因进行了分析。结果表明: 焊接接头结构的不合理和焊缝内部的未熔合缺陷造成局部应力集中,并导致焊接接头的疲劳极限下降,在应力作用下法兰一侧切口处焊缝根部与未完全熔合的法兰母材交界处形成裂纹源;在外部循环载荷作用下,裂纹逐渐向外表面扩展,当达到焊接接头的疲劳极限时,焊缝即发生开裂。
Abstract
The welded seam on welded joint between flange and steel pipe of wet gas compressor of a platform cracked. The cracking causes of the welded seam were analyzed by means of macroscopic observation, chemical composition analysis, metallographic examination, mechanical property test, scanning electron microscopy analysis and energy spectrum analysis. The results show that the unreasonable structure of the welded joint and the incomplete fusion defects in the welded seam caused the local stress concentration, which led to the decrease of the fatigue limit of the welded joint. Under the action of stress, the crack source was formed at the interface between the weld root of the notch on one side of the flange and the incomplete fusion flange base metal. Under the action of the external cyclic load, the cracks gradually expanded to the outer surface. When the fatigue limit of the welded joint was reached, the welded seam cracking occured.
中图分类号 TG174 DOI 10.11973/lhjy-wl202001014
所属栏目 质量控制与失效分析
基金项目
收稿日期 2019/9/26
修改稿日期
网络出版日期
作者单位点击查看
备注童远涛(1984-),男,工程师,主要从事材料失效分析和腐蚀评价工作,tongyuantao@cnooc.com.cn
引用该论文: TONG Yuantao,YANG Zhongna,LUO Yi,YANG Yang. Failure Analysis on Cracking of Welded Seam on Welded Joint between Flange and Steel Pipe of a Compressor[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2020, 56(1): 52~55
童远涛,杨中娜,罗懿,杨阳. 某压缩机法兰与钢管焊接接头焊缝开裂失效分析[J]. 理化检验-物理分册, 2020, 56(1): 52~55
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】白建颖, 杨尚磊,贾进,等. A6N01铝合金焊接接头疲劳损伤和断口形貌分析[J]. 电焊机,2015,45(6):121-124.
【2】张维,贾文清,文杰,等. 核电站用42CrMoE螺栓材料超高周疲劳性能研究[J]. 热加工工艺,2018,47(10):39-42.
【3】于慧臣,张岩基,孙燕国,等. 不锈钢在循环扭转载荷下近门槛值的疲劳裂纹扩展行为[J]. 金属学报,2005,41(7):721-726.
【4】徐轲,浦蕾晔,段红红,等. 焊缝无损检测中未焊透与未熔合的识别[J]. 焊管,2011,34(6):51-53.
【5】张辉. 某油井油管短节断裂原因分析[J]. 理化检验(物理分册),2018,54(6):457-462.
【6】左银龙. 301L冷轧不锈钢点焊接头疲劳断裂分析[D]. 北京:北京交通大学,2012.
【2】张维,贾文清,文杰,等. 核电站用42CrMoE螺栓材料超高周疲劳性能研究[J]. 热加工工艺,2018,47(10):39-42.
【3】于慧臣,张岩基,孙燕国,等. 不锈钢在循环扭转载荷下近门槛值的疲劳裂纹扩展行为[J]. 金属学报,2005,41(7):721-726.
【4】徐轲,浦蕾晔,段红红,等. 焊缝无损检测中未焊透与未熔合的识别[J]. 焊管,2011,34(6):51-53.
【5】张辉. 某油井油管短节断裂原因分析[J]. 理化检验(物理分册),2018,54(6):457-462.
【6】左银龙. 301L冷轧不锈钢点焊接头疲劳断裂分析[D]. 北京:北京交通大学,2012.
相关信息