Fatigue Properties of Aluminum Alloy Hole Structure Strengthened byHigh Interference Fit Bushing Technique
摘 要
分别采用高干涉量压合衬套单侧挤压强化和两侧挤压强化两种工艺对7050铝合金孔结构进行强化,研究孔结构的残余应力和疲劳性能,并采用梯形累积法由疲劳断口定量反推出疲劳裂纹萌生寿命和扩展寿命。结果表明:孔结构中形成深度达12 mm的残余压应力场,单侧挤压强化试样挤入端的残余应力显著低于挤出端的,两侧挤压强化试样挤入端和挤出端的残余应力相当;单侧挤压强化试样和两侧挤压强化试样的平均疲劳寿命比未挤压强化试样的分别提高了770%和1 500%,高干涉量压合衬套强化技术具有显著的疲劳强化效果,且双侧挤压强化的效果更好;高干涉量压合衬套强化技术可同时提高孔结构的疲劳裂纹扩展寿命和萌生寿命,且萌生寿命提高的幅度更大。
Abstract
7050 aluminum alloy hole structure was strengthened by high interference fit bushing technique with single-side expansion and both-side expansion processes. The residual stress and fatigue properties of the hole structure were studied. The fatigue crack initiation life and growth life were derived quantitatively from fatigue fracture by the trapezoidal accumulation method. The results show that the residual compressive stress field with the depth of 12 mm was formed in the hole structure. The residual stress on the in-side of the single-side expansion strengthening sample was higher than that on the out-side, while the residual stresses on the in-side and out-side of the both-side expansion strengthening sample were almost the same. Compared with non-expansion strengthening sample, the average fatigue lives of single-side expansion strengthening and both-side expansion strengthening samples increased by 770% and 1 500%, respectively; the high interference fit bushing technique had obvious fatigue strengthening effects, and that of the both-side expansion strengthening process was better. The high interference fit bushing technique could both increase the fatigue growth life and initiation life of the hole structure, and the increase of initiation life was greater.
中图分类号 V262.3 DOI 10.11973/jxgccl202007010
所属栏目 材料性能及应用
基金项目
收稿日期 2019/4/10
修改稿日期 2020/3/27
网络出版日期
作者单位点击查看
备注王强(1983-),男,陕西安康人,高级工程师,硕士
引用该论文: WANG Qiang,ZHAO Yong,NI Menglong. Fatigue Properties of Aluminum Alloy Hole Structure Strengthened byHigh Interference Fit Bushing Technique[J]. Materials for mechancial engineering, 2020, 44(7): 46~50
王强,赵勇,倪孟龙. 高干涉量压合衬套强化铝合金孔结构的疲劳性能[J]. 机械工程材料, 2020, 44(7): 46~50
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】BUCH A, BERCOVITS A. Fatigue of 2024-T351 and 7075-T7351 Al-alloy lugs with and without interference fit under maneuver spectrum loading[R].Washington D. C.: National Aeronautics and Space Administration, 1981.
【2】CAREY R P, HELLER M. Stresses and strains in a plate resulting from two closely-spaced intereference-fit fasteners[R]. Washington D. C.: National Aeronautics and Space Administration, 1985.
【3】阳建平,陶华,任志强.干涉配合疲劳强化机理研究[J]. 组合机床与自动化加工技术, 2010(10): 29-32.
【4】MAXIMOV J T, DUNCHEVA G V, GANEV N, et al. The benefit from an adequate finite element simulation of the cold hole expansion process[J]. Engineering Failure Analysis, 2009, 16(1): 503-511.
【5】GOPALAKRISHNA H D, MURTHY H N, KRISHNA M, et al. Cold expansion of holes and resulting fatigue life enhancement and residual stresses in Al 2024 T3 alloy—An experimental study[J]. Engineering Failure Analysis, 2010, 17(2): 361-368.
【6】沈忆玉, 翟为稼. 冷挤压家族—介绍美国疲劳工程技术公司的孔强化技术[J]. 民用飞机设计与研究, 1999(1): 1-7.
【7】刘新灵, 张卫方, 陶春虎. 不同断口定量分析疲劳寿命模型应用对比[J]. 机械工程材料, 2008, 32(5):4-6.
【8】张栋, 钟培道, 陶春虎. 机械失效的实用分析[M]. 北京: 国防工业出版社, 1997: 131-138.
【2】CAREY R P, HELLER M. Stresses and strains in a plate resulting from two closely-spaced intereference-fit fasteners[R]. Washington D. C.: National Aeronautics and Space Administration, 1985.
【3】阳建平,陶华,任志强.干涉配合疲劳强化机理研究[J]. 组合机床与自动化加工技术, 2010(10): 29-32.
【4】MAXIMOV J T, DUNCHEVA G V, GANEV N, et al. The benefit from an adequate finite element simulation of the cold hole expansion process[J]. Engineering Failure Analysis, 2009, 16(1): 503-511.
【5】GOPALAKRISHNA H D, MURTHY H N, KRISHNA M, et al. Cold expansion of holes and resulting fatigue life enhancement and residual stresses in Al 2024 T3 alloy—An experimental study[J]. Engineering Failure Analysis, 2010, 17(2): 361-368.
【6】沈忆玉, 翟为稼. 冷挤压家族—介绍美国疲劳工程技术公司的孔强化技术[J]. 民用飞机设计与研究, 1999(1): 1-7.
【7】刘新灵, 张卫方, 陶春虎. 不同断口定量分析疲劳寿命模型应用对比[J]. 机械工程材料, 2008, 32(5):4-6.
【8】张栋, 钟培道, 陶春虎. 机械失效的实用分析[M]. 北京: 国防工业出版社, 1997: 131-138.
相关信息