Fracture Cause of Suction Valve of Styrene Hydrogen Compressor
摘 要
某苯乙烯装置中氢压机四级气缸东侧吸气阀在运行中发现其阀座密封面有部分区域断裂。通过宏观分析、低倍分析、化学成分分析、金相检验、硬度测试和扫描电镜分析等方法,对阀座密封面断裂的原因进行了分析,并提出了相应的措施。结果表明:阀座因热处理工艺不当,在阀座上表面外圈台阶部分金属损伤处形成疲劳裂纹,并在工作过程中向两端不断扩展,在交变载荷的作用下阀片内的弹簧断裂,导致裂纹处应力更加集中和阀座承载能力下降,加快阀座疲劳裂纹的扩展,最终导致阀座密封面部分区域断裂损伤。
Abstract
Some area on the sealing surface of valve seat of suction valve on the east side of the four-stage cylinder of hydrogen compressor in a styrene plant fractured in operation. The fracture causes of the sealing surface of valve seat were analyzed by means of macro analysis, low power analysis, chemical composition analysis, metallographic examination, hardness test and scanning electron microscope analysis, and the corresponding measures were put forward. The results show that due to the improper heat treatment process, the fatigue crack was produced by the metal damage of the outer ring step on the upper surface of the valve seat and extended to both ends continuously in working process. Under the action of alternating load, the springs in valve broke, which resulted in more concentrated stress at the crack and decreased bearing capacity of the valve seat, accelerated the fatigue crack growth of the valve seat, and finally led to the fracture of some area on the sealing surface of valve seat.
中图分类号 TE974 DOI 10.11973/lhjy-wl202007012
所属栏目 质量控制与失效分析
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收稿日期 2019/12/25
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备注唐春容(1971-),女,工程师,主要从事压力容器、压力管道检验及失效分析工作,yjy_tcr@petrochina.com.cn
引用该论文: TANG Chunrong,LI Jianhong,CHEN Ping. Fracture Cause of Suction Valve of Styrene Hydrogen Compressor[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2020, 56(7): 48~54
唐春容,李建宏,陈平. 苯乙烯装置中氢压机吸气阀的断裂原因[J]. 理化检验-物理分册, 2020, 56(7): 48~54
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参考文献
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【3】沈民主,刘强,张磊,等. 气阀弹簧制造工艺和失效案例分析[J]. 理化检验(物理分册),2019,55(9):646-649.
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