Influence of Welding Defects on Bearing Capacity of Brazed AluminumHoneycomb Panel under Different Compression Conditions
摘 要
建立了蜂窝板有限元模型,模拟了平压和横向侧压工况下蜂窝板的承载响应行为,并进行了试验验证;采用建立的有限元模型,引入芯层壁间脱焊和面板与芯层焊接不良缺陷,研究了不同压缩工况下焊接缺陷对蜂窝板承载能力的影响。结果表明:平压时,蜂窝板主要以芯层屈曲的方式失效,横向侧压时,蜂窝板的失效由面板和芯层之间的局部开裂和面板的屈曲起皱共同导致;两种压缩工况下,载荷-位移曲线的模拟结果和试验结果的吻合性均较好,最大载荷的相对误差小于10%;平压时,芯层壁间的脱焊缺陷数量越多,钎焊铝蜂窝板的承载能力越小;横向侧压工况下,焊接缺陷区域的尺寸越大,蜂窝板的最大承载力越小,结构越容易失效。
Abstract
The finite element model of the honeycomb panel was established, and load-bearing response behavior of honeycomb panel under conditions of flat compression and lateral compression was simulated. The results were verified by experiments. With the finite element model, the influence of welding defects on the bearing capacity of honeycomb panel was studied by introducing the core layer wall debonding and the poor welding defects between panel and core layer. The results show that the honeycomb panel failed by buckling of the core layer under flat compression. Under lateral compression, the honeycomb panel failed by the combination of partial splitting between the panel and core layer, and buckling of the panel. The simulation of the load-displacement curves were in good agreement with the test results under two compression conditions, and the relative errors of the maximun loads were lower than 10%. Under flat compression, the more number of desoldering between the core layer walls the smaller the bearing capacity of brazed aluminum honeycomb panel. Under the lateral compression, the larger the size of the welding defect area, the smaller the maximum bearing capacity of the honeycomb panel, and the easier the structure failure.
中图分类号 TG454 DOI 10.11973/jxgccl202012018
所属栏目 物理模拟与数值模拟
基金项目
收稿日期 2019/11/26
修改稿日期 2020/10/19
网络出版日期
作者单位点击查看
备注赵杰(1997-),男,四川南充人,硕士研究生
引用该论文: ZHAO Jie,ZHANG Juan,JIANG Xiaoqin,CHANG Shuxin,XIAO Shoune. Influence of Welding Defects on Bearing Capacity of Brazed AluminumHoneycomb Panel under Different Compression Conditions[J]. Materials for mechancial engineering, 2020, 44(12): 97~102
赵杰,张娟,蒋晓琴,畅舒心,肖守讷. 不同压缩工况下焊接缺陷对钎焊铝蜂窝板承载能力的影响[J]. 机械工程材料, 2020, 44(12): 97~102
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】RUPANI S V,JANI S S,ACHARYA D G.Design,modelling and manufacturing aspects of honeycomb sandwich structures:A review[J].International Journal of Scientific Development and Research,2017,2(4):2455-2631.
【2】程文礼,袁超,邱启艳,等.航空用蜂窝夹层结构及制造工艺[J].航空制造技术,2015(7):94-98.
【3】徐卫平,白文彬,邱望标.蜂窝材料的真空钎焊工艺及应用[J].材料研究与应用,2008,2(1):71-74.
【4】李东田.钎焊铝蜂窝板的研制与力学性能研究[D].昆明:昆明理工大学,2005.
【5】GOPALAKRISHNAN K C, KUMAR R R, LAL S A.Cohesive zone modeling of coupled buckling:Debond growth in metallic honeycomb sandwich structure[J].Journal of Sandwich Structures & Materials,2012,14(6):679-693.
【6】AI S G,MAO Y Q,PEI Y M,et al.Study on aluminum honeycomb sandwich panels with random skin/core weld defects[J].Journal of Sandwich Structures and Materials,2013,15(6):704-717.
【7】KESKES B,MENGER Y,ABBADI A,et al.A fatigue characterization of honeycomb sandwich panels with a defect[J].Materiali in Tehnologije.2017,41(4):157-161.
【8】泮世东,吴林志,孙雨果.含面芯界面缺陷的蜂窝夹芯板侧向压缩破坏模式[J].复合材料学报,2007(6):121-127.
【9】孔祥皓.含缺陷金属蜂窝夹层结构的力学性能分析与失效评估研究[D].哈尔滨:哈尔滨工业大学,2010.
【10】寇东鹏,虞吉林,郑志军.随机缺陷对蜂窝结构动态行为影响的有限元分析[J].力学学报,2009,41(6):859-868.
【11】潘松,王新峰,陈晓烽.含面芯脱粘边缘闭合蜂窝壁板压缩稳定性研究[J].南京航空航天大学学报,2019,51(1):35-40.
【12】SYSTEMES D,Abaqus Analysis User's Manual Volume Ⅲ:Materials[M]. ABAQUS Inc,2009.
【2】程文礼,袁超,邱启艳,等.航空用蜂窝夹层结构及制造工艺[J].航空制造技术,2015(7):94-98.
【3】徐卫平,白文彬,邱望标.蜂窝材料的真空钎焊工艺及应用[J].材料研究与应用,2008,2(1):71-74.
【4】李东田.钎焊铝蜂窝板的研制与力学性能研究[D].昆明:昆明理工大学,2005.
【5】GOPALAKRISHNAN K C, KUMAR R R, LAL S A.Cohesive zone modeling of coupled buckling:Debond growth in metallic honeycomb sandwich structure[J].Journal of Sandwich Structures & Materials,2012,14(6):679-693.
【6】AI S G,MAO Y Q,PEI Y M,et al.Study on aluminum honeycomb sandwich panels with random skin/core weld defects[J].Journal of Sandwich Structures and Materials,2013,15(6):704-717.
【7】KESKES B,MENGER Y,ABBADI A,et al.A fatigue characterization of honeycomb sandwich panels with a defect[J].Materiali in Tehnologije.2017,41(4):157-161.
【8】泮世东,吴林志,孙雨果.含面芯界面缺陷的蜂窝夹芯板侧向压缩破坏模式[J].复合材料学报,2007(6):121-127.
【9】孔祥皓.含缺陷金属蜂窝夹层结构的力学性能分析与失效评估研究[D].哈尔滨:哈尔滨工业大学,2010.
【10】寇东鹏,虞吉林,郑志军.随机缺陷对蜂窝结构动态行为影响的有限元分析[J].力学学报,2009,41(6):859-868.
【11】潘松,王新峰,陈晓烽.含面芯脱粘边缘闭合蜂窝壁板压缩稳定性研究[J].南京航空航天大学学报,2019,51(1):35-40.
【12】SYSTEMES D,Abaqus Analysis User's Manual Volume Ⅲ:Materials[M]. ABAQUS Inc,2009.
相关信息