Monitoring Effect of a Novel Electric Resistance-Electrochemistry Sensor on Erosion-Corrosion of Pipeline Steel
摘 要
开发了一种可同时监测磨损速率与腐蚀速率的新型电阻-电化学探针,并利用模拟管道工作环境的循环管路分别在静态腐蚀环境与磨损腐蚀环境中测试了该探针的工作性能。结果表明:电阻-电化学探针可以探测到磨损腐蚀的发生,并能够实现对磨损速率与腐蚀速率的监测;在测试过程中,磨损速率随着腐蚀速率下降而下降,电阻-电化学探针很好地监测到了磨损过程的动态变化。
Abstract
A novel electrical resistance-electrochemistry (ER-EC) sensor was developed, which can monitor erosion rate and corrosion rate simultaneously. The working performance of the ER-EC sensor was tested under static corrosion condition and erosion-corrosion condition using a flow loop simulating the working condition of pipeline. The results show that the ER-EC sensor can detect the occurrence of erosion-corrosion, and can realize the monitoring of erosion rate and corrosion rate. The erosion rate descended with the decrease of corrosion rate, indicating that the dynamic vibration of the erosion can be well captured through the ER-EC sensor.
中图分类号 TG172 DOI 10.11973/fsyfh-202102001
所属栏目 试验研究
基金项目 国家科技重大专项子任务(2016ZX05057006)
收稿日期 2019/8/7
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网络出版日期
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引用该论文: MAO Jiayou,LIU Liang,PU Ding,WANG Xiaona,HUANG Yi. Monitoring Effect of a Novel Electric Resistance-Electrochemistry Sensor on Erosion-Corrosion of Pipeline Steel[J]. Corrosion & Protection, 2021, 42(2): 1
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【3】代真,沈士明,丁国铨. 金属在固液两相流体中的冲刷腐蚀及其防护[J]. 腐蚀与防护,2007,28(2):86-89.
【4】袁志坤,王亮,王月玺,等. 卡拉姆卡斯油田注水管线腐蚀原因分析[J]. 全面腐蚀控制,2017,31(12):47-50.
【5】ZENG L,ZHANG G A,GUO X P. Erosion-corrosion at different locations of X65 carbon steel elbow[J]. Corrosion Science,2014,85:318-330.
【6】AMINUL ISLAM M,FARHAT Z N,AHMED E M,et al. Erosion enhanced corrosion and corrosion enhanced erosion of API X-70 pipeline steel[J]. Wear,2013,302(1/2):1592-1601.
【7】GUO H X,LU B T,LUO J L. Interaction of mechanical and electrochemical factors in erosion-corrosion of carbon steel[J]. Electrochimica Acta,2005,51(2):315-323.
【8】GUO H X,LU B T,LUO J L. Non-Faraday material loss in flowing corrosive solution[J]. Electrochimica Acta,2006,51(25):5341-5348.
【9】Standard guide for determining synergism between wear and corrosion:ASTM G119-2009(2016)[S].[S.l.]:ASTM International,2016.
【10】OWEN J,RAMSEY C,BARKER R,et al. Erosion-corrosion interactions of X65 carbon steel in aqueous CO2 environments[J]. Wear,2018,414/415:376-389.
【11】MALKA R,NEŠIC S,GULINO D A. Erosion-corrosion and synergistic effects in disturbed liquid-particle flow[J]. Wear,2007,262(7/8):791-799.
【12】SEDANO-DE LA ROSA C,VITE-TORRES M,GODÍNEZ-SALCEDO J G,et al. Erosion-corrosion of X-52 steel pipe under turbulent swirling impinging jets[J]. Wear,2017,376/377:549-556.
【13】XU Y Z,ZHU Y S,LIU L,et al. The study of the localized corrosion caused by mineral deposit using novel designed multi-electrode sensor system[J]. Materials and Corrosion,2017,68(6):632-644.
【14】彭欣,王佳,山川,等. 带锈碳钢在流动海水中的长期腐蚀行为[J]. 金属学报,2012,48(10):1260-1266.
【15】XU Y Z,TAN M Y. Probing the initiation and propagation processes of flow accelerated corrosion and erosion corrosion under simulated turbulent flow conditions[J]. Corrosion Science,2019,151:163-174.
【16】FAN C L,MCLAURY B S,SHIRAZI S A. Evaluation of electrical resistance probes to detect pipeline erosion and sand production in low liquid loading flow conditions[C]//SPE Eastern Regional Meeting. Columbus,Ohio,USA:Society of Petroleum Engineers,2011:149013.
【17】XU Y Z,HUANG Y,WANG X N,et al. Experimental study on pipeline internal corrosion based on a new kind of electrical resistance sensor[J]. Sensors and Actuators B:Chemical,2016,224:37-47.
【18】ORLIKOWSKI J,DAROWICKI K,MIKOLAJSKI S. Multi-sensor monitoring of the corrosion rate and the assessment of the efficiency of a corrosion inhibitor in utility water installations[J]. Sensors and Actuators B:Chemical,2013,181:22-28.
【19】翁永基. 含沙多相流对金属管道腐蚀-磨损及其监测[J]. 管道技术与设备,2002(4):26-29.
【20】HUANG H L,TIAN J,ZHANG G A,et al. The corrosion of X52 steel at an elbow of loop system based on array electrode technology[J]. Materials Chemistry and Physics,2016,181:312-320.
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