Corrosion and Fouling Reasons of Low Temperature Heating Surface on Flue Gas Side of Waste Heat Boiler in a Power Plant
摘 要
某余热锅炉烟气侧低温段的腐蚀积垢现象严重影响了该锅炉的安全运行和传热效率。采用溶液分析、扫描电子显微镜、能谱分析、X-射线衍射等技术,研究分析了该余热锅炉模块6~8烟气侧受热面的固体附着物形貌和组成,分析了受热面腐蚀机理。结果显示:附着物均呈强酸性,主要含Fe、S、O三种元素,主要成分为铁的硫酸盐化合物以及铁的氧化物;根据烟气中SO3含量和水蒸气分压,估算余热锅炉烟气的酸露点温度为150~176℃;模块6和模块8的背风侧表面存在硫酸盐类物质的堆积,显示出硫酸腐蚀特征,其他区域呈酸性湿烟气腐蚀特征,表面出现黄色片状的腐蚀产物。根据该余热锅炉运行现状提出了腐蚀控制建议。
Abstract
The corrosion and fouling phenomenon in the low temperature section of the flue gas side of a waste heat boiler seriously affected the safe operation and heat transfer efficiency of the boiler. The morphology and composition of the solid attachments on gas side heating surface of module 6 to module 8 in the waste heat boiler were studied by solution analysis, scanning electron microscopy, energy dispersive spectrum and X-ray diffraction. The corrosion mechanism of the heating surface was analyzed. The results show that the the solid attachments were strong acidic and mainly contained three elements of Fe, S and O, and the main components were iron sulfate compounds and iron oxides. According to the concentration of SO3 in the flue gas and the partial pressure of water vapor, the acid dew point temperature of the waste heat boiler flue gas was estimated to be 150-176 ℃. The leeward side surface of module 6 and module 8 had been accumulated with sulfate compounds, showing the characteristics of sulfuric acid corrosion. Other areas were characterized by acid wet flue gas corrosion, and yellow flake corrosion products existed on their surfaces. Corrosion control recommendations were proposed based on the current status of the waste heat boiler.
中图分类号 TG174 DOI 10.11973/fsyfh-202102012
所属栏目 失效分析
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收稿日期 2019/2/21
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引用该论文: ZHOU Bin,ZONG Yangwei,GE Honghua. Corrosion and Fouling Reasons of Low Temperature Heating Surface on Flue Gas Side of Waste Heat Boiler in a Power Plant[J]. Corrosion & Protection, 2021, 42(2): 60
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