Failure Reasons of Rotor Connection Bolts of Seawater Filter in a Nuclear Power Plant
摘 要
为弄清核电厂海水过滤器转子连接螺栓发生断裂失效的原因,采用体视显微镜、扫描电镜和能谱仪观察螺栓断口形貌,分析腐蚀产物成分。利用Marc有限元软件分别模拟了剪切载荷和轴向拉伸载荷作用下螺栓中的应力分布,并讨论了螺栓的失效机理。结果表明:距离法兰支撑面最近的第一扣螺纹牙承受的载荷最大;在径向交变剪切载荷和轴向拉伸载荷的长期作用下,螺纹根部的微裂纹沿弧切线方向扩展,最终导致疲劳断裂。
Abstract
To figure out the reasons for fracture failure of rotor connection bolts of seawater filter in a nuclear power plant, the fracture morphology of the bolts was observed by means of stereo microscopy and scanning electron microscopy, and the composition of corrosion products was analyzed by energy dispersive spectroscopy. The stress distributions in bolts under shear load and axial tensile load respectively were simulated by Marc finite element software, and the failure mechanism of bolts was discussed. The results show that the first screw thread nearest to the flange support face bore the greatest load. Under the long-term action of radial alternating shear load and the axial tensile load, the micro crack at the screw root expanded along the tangent direction of arc, and finally led to fatigue fracture.
中图分类号 TG174.4 DOI 10.11973/fsyfh-202102013
所属栏目 失效分析
基金项目
收稿日期 2019/5/27
修改稿日期
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联系人作者郭凯(568360981@qq.com)
引用该论文: GUO Kai,LI Xingang,ZHAI Xinnian,HUANG Jincai. Failure Reasons of Rotor Connection Bolts of Seawater Filter in a Nuclear Power Plant[J]. Corrosion & Protection, 2021, 42(2): 65
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参考文献
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【4】袁永壮,谷曼. 缺口几何尺寸对钢材疲劳强度的影响[J]. 材料热处理学报,2015,36(2):237-240.
【5】雷宏刚,裴艳,刘丽君. 高强度螺栓疲劳缺口系数的有限元分析[J]. 工程力学,2008,25(S1):49-53,81.
【6】PENNEC F,DURIF S,CAMARA A B,et al. 01.16:Fatigue behaviour analysis of bolts in tee-stub steel connections[J]. Ce/Papers,2017,1(2/3):298-307.
【7】张利国,程岩松,王巍. 基于不同成型工艺的几种高强度螺栓疲劳性能的研究[J]. 机械工程师,2017(5):3-6.
【8】WANG H,QIN S. Reliability analysis of high-strength bolt joint corrosion fatigue[C]//International Conference on Service Life Design for Infrastructure. 2014.
【9】PALAI P,SINHA P,VENUGOPALAN T. Analysis of slide gate mounting bolt failure in steel ladle due to fatigue[J]. Journal of Failure Analysis and Prevention,2014,14(5):662-667.
【10】吴根林,邓承佯,尹晓霞,等. 飞机起落架连接螺栓失效分析[J]. 腐蚀与防护,2015,36(10):1000-1003.
【11】方栋,陈继志. 高强度螺栓螺纹根部应力集中的有限元分析[J]. 材料开发与应用,2007,22(2):37-39.
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【13】WANG H L,QIN S F. High-strength bolt corrosion fatigue life model and application[J]. The Scientific World Journal,2014:567318.
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【16】WANG X L,LUO H T. The hanging point of the spatial grid structure high strength bolt fatigue notch effect analysis[J]. Advanced Materials Research,2013,788:554-557.
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