Fatigue Performance of EA4T Steel Axle with Diamond Indentation of Different Size
摘 要
采用菱形压头挤压的方式在取自EA4T钢车轴的弯曲疲劳试样上预制压痕缺陷,研究了压痕深度对疲劳强度的影响;采用修正Murakami模型预测了疲劳强度,并引入疲劳指示参数构建了疲劳寿命预测模型;采用有限元法对压痕附近的应变进行了分析。结果表明:试样的疲劳强度随压痕深度的增加而降低,与无压痕试样相比,压痕深度为0.052 mm时,疲劳强度略微降低,压痕深度为0.112,0.504 mm时,疲劳强度显著降低;疲劳裂纹萌生于应力集中较大的预制压痕短对角线处,有限元模拟结果较准确;修正的Murakami模型能较准确地预测含压痕缺陷试样的疲劳强度,构建的疲劳寿命预测模型具有较高的精度,实测值与预测值之比均在2倍误差因子范围内。
Abstract
Indentation defects were prefabricated on the bending fatigue specimen taken from EA4T steel axel by diamond indenter extrusion method. The influence of indentation depth on the fatigue strength was studied. The revised Murakami model was used to predict the fatigue strength and the fatigue indicator parameter was introduced to construct the fatigue life prediction model. The strain near indentation was analyzed by the finite element method. The results show that the fatigue strength of the sample decreased with increasing indentation depth. Compared with the sample without indentation, the fatigue strength was slightly reduced with the indentation depth of 0.052 mm, and significantly reduced with the indentation depth of 0.112 mm and 0.504 mm. The fatigue cracks were initiated at the prefabricated indentation short diagonal with large stress concentration, the finite element simulation results was accurate. The revised Murakami model could accurately predict the fatigue strength of the sample with indentation defect, and the constructed fatigue life prediction model had high accuracy. The ratio of the measured value to the predicted value was within the range of two times the error factor.
中图分类号 U270.4 DOI 10.11973/jxgccl202103012
所属栏目 物理模拟与数值模拟
基金项目 国家重点研发计划项目(2017YFB0304600);中国铁道科学研究院基金资助项目(2018YJ173,2019YJ101)
收稿日期 2020/4/21
修改稿日期 2021/1/14
网络出版日期
作者单位点击查看
备注张恒(1981-),男,山东聊城人,副研究员,硕士
引用该论文: ZHANG Heng,YIN Hongxiang,WU Yi,LI Xiang. Fatigue Performance of EA4T Steel Axle with Diamond Indentation of Different Size[J]. Materials for mechancial engineering, 2021, 45(3): 61~65
张恒,尹鸿祥,吴毅,李翔. 含不同尺寸菱形压痕EA4T钢车轴的疲劳性能[J]. 机械工程材料, 2021, 45(3): 61~65
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】彭苏平.中国高铁将重回"时速350 km"时代[J].城市轨道交通研究,2017,20(8):84-84. PENG S P. China's high-speed rail will return to the era of "350 km per hour"[J].Urban Mass Transit,2017,20(8):84-84.
【2】尹鸿祥,吴毅,张关震,等.沟槽性缺陷对EA4T车轴钢疲劳性能影响规律研究[J]. 铁道技术监督, 2019,47(8):20-24. YIN H X, WU Y, ZHANG G Z, et al. A study of the effects of groove defect on fatigue performance of EA4T axle steel[J]. Railway Quality Control, 2019, 47(8):20-24.
【3】LIN B,LUPTON C,SPANRAD S,et al.Fatigue crack growth in laser-shock-peened Ti-6Al-4V aerofoil specimens due to foreign object damage[J].International Journal of Fatigue,2014,59:23-33.
【4】LIN B,ZABEEN S,TONG J,et al.Residual stresses due to foreign object damage in laser-shock peened aerofoils:Simulation and measurement[J].Mechanics of Materials,2015,82:78-90.
【5】ZABEEN S,PREUSS M,WITHERS P J.Evolution of a laser shock peened residual stress field locally with foreign object damage and subsequent fatigue crack growth[J].Acta Materialia,2015,83:216-226.
【6】ZHANG J W,LI H,YANG B,et al.Fatigue properties and fatigue strength evaluation of railway axle steel:Effect of micro-shot peening and artificial defect[J].International Journal of Fatigue,2020,132:105379.
【7】HIRAKAWA K,TOYAMA K,KUBOTA M.The analysis and prevention of failure in railway axles[J].International Journal of Fatigue,1998,20(2):135-144.
【8】ALIHOSSEINI H,DEHGHANI K.Modeling and failure analysis of a broken railway axle:effects of surface defects and inclusions[J].Journal of Failure Analysis and Prevention,2010,10(3):233-239.
【9】ZERBST U,BERETTA S,KÖHLER G,et al.Safe life and damage tolerance aspects of railway axles:A review[J].Engineering Fracture Mechanics,2013,98:214-271.
【10】WU S C,LIU Y X,LI C H,et al.On the fatigue performance and residual life of intercity railway axles with inside axle boxes[J].Engineering Fracture Mechanics,2018,197:176-191.
【11】MAKINO T,KATO T,HIRAKAWA K.Review of the fatigue damage tolerance of high-speed railway axles in Japan[J].Engineering Fracture Mechanics,2011,78(5):810-825.
【12】WU S C,XU Z W,LIU Y X,et al.On the residual life assessment of high-speed railway axles due to induction hardening[J].International Journal of Rail Transportation,2018,6(4):218-232.
【13】FATEMI A, SOCIE D F. Multiaxial fatigue:Damage mechanisms and life predictions[M]//BRANCO C M, ROSA L G. Advances in Fatigue Science and Technology.[S.l.]:Kluwer Academic Publishers, 1989:877-890.
【14】CASTELLUCCIO G M,MCDOWELL D L.Assessment of small fatigue crack growth driving forces in single crystals with and without slip bands[J].International Journal of Fracture,2012,176(1):49-64.
【15】MURAKAMI Y.Effects of small defects and nonmetallic inclusions on the fatigue strength of metals[J].Key Engineering Materials,1991,51/52:37-42.
【16】WANG Q Y,BERARD J Y,DUBARRE A,et al.Gigacycle fatigue of ferrous alloys[J].Fatigue & Fracture of Engineering Materials & Structures,1999,22(8):667-672.
【17】STEUER S,VILLECHAISE P,POLLOCK T M,et al.Benefits of high gradient solidification for creep and low cycle fatigue of AM1 single crystal superalloy[J].Materials Science and Engineering:A,2015,645:109-115.
【2】尹鸿祥,吴毅,张关震,等.沟槽性缺陷对EA4T车轴钢疲劳性能影响规律研究[J]. 铁道技术监督, 2019,47(8):20-24. YIN H X, WU Y, ZHANG G Z, et al. A study of the effects of groove defect on fatigue performance of EA4T axle steel[J]. Railway Quality Control, 2019, 47(8):20-24.
【3】LIN B,LUPTON C,SPANRAD S,et al.Fatigue crack growth in laser-shock-peened Ti-6Al-4V aerofoil specimens due to foreign object damage[J].International Journal of Fatigue,2014,59:23-33.
【4】LIN B,ZABEEN S,TONG J,et al.Residual stresses due to foreign object damage in laser-shock peened aerofoils:Simulation and measurement[J].Mechanics of Materials,2015,82:78-90.
【5】ZABEEN S,PREUSS M,WITHERS P J.Evolution of a laser shock peened residual stress field locally with foreign object damage and subsequent fatigue crack growth[J].Acta Materialia,2015,83:216-226.
【6】ZHANG J W,LI H,YANG B,et al.Fatigue properties and fatigue strength evaluation of railway axle steel:Effect of micro-shot peening and artificial defect[J].International Journal of Fatigue,2020,132:105379.
【7】HIRAKAWA K,TOYAMA K,KUBOTA M.The analysis and prevention of failure in railway axles[J].International Journal of Fatigue,1998,20(2):135-144.
【8】ALIHOSSEINI H,DEHGHANI K.Modeling and failure analysis of a broken railway axle:effects of surface defects and inclusions[J].Journal of Failure Analysis and Prevention,2010,10(3):233-239.
【9】ZERBST U,BERETTA S,KÖHLER G,et al.Safe life and damage tolerance aspects of railway axles:A review[J].Engineering Fracture Mechanics,2013,98:214-271.
【10】WU S C,LIU Y X,LI C H,et al.On the fatigue performance and residual life of intercity railway axles with inside axle boxes[J].Engineering Fracture Mechanics,2018,197:176-191.
【11】MAKINO T,KATO T,HIRAKAWA K.Review of the fatigue damage tolerance of high-speed railway axles in Japan[J].Engineering Fracture Mechanics,2011,78(5):810-825.
【12】WU S C,XU Z W,LIU Y X,et al.On the residual life assessment of high-speed railway axles due to induction hardening[J].International Journal of Rail Transportation,2018,6(4):218-232.
【13】FATEMI A, SOCIE D F. Multiaxial fatigue:Damage mechanisms and life predictions[M]//BRANCO C M, ROSA L G. Advances in Fatigue Science and Technology.[S.l.]:Kluwer Academic Publishers, 1989:877-890.
【14】CASTELLUCCIO G M,MCDOWELL D L.Assessment of small fatigue crack growth driving forces in single crystals with and without slip bands[J].International Journal of Fracture,2012,176(1):49-64.
【15】MURAKAMI Y.Effects of small defects and nonmetallic inclusions on the fatigue strength of metals[J].Key Engineering Materials,1991,51/52:37-42.
【16】WANG Q Y,BERARD J Y,DUBARRE A,et al.Gigacycle fatigue of ferrous alloys[J].Fatigue & Fracture of Engineering Materials & Structures,1999,22(8):667-672.
【17】STEUER S,VILLECHAISE P,POLLOCK T M,et al.Benefits of high gradient solidification for creep and low cycle fatigue of AM1 single crystal superalloy[J].Materials Science and Engineering:A,2015,645:109-115.
相关信息