Variable diameter internal inspection robot for industrial pipelines
摘 要
以常见的外径为219 mm和273 mm的工业管道为研究对象,针对其水平管段、垂直管段、弯头、变径节等部位的检测,研制了可变径内检测机器人。该机器人采用连杆支撑的3个独立履带驱动模块以适应不同管径以及不同姿态的爬行,采用柔性滑动机构以自动适应管径的微小变化并提高越障能力,采用薄膜压力传感器采集三履带与壁面之间的压力以对机器人的姿态位置进行闭环控制。试验结果表明,该机器人具有较好的工业管道检测环境适应能力,可顺利通过水平、垂直、弯头及变径管段,可以搭载各种检测模块对工业管道进行检测。
Abstract
In this paper, the common industrial pipes with outer diameters of 219 mm and 273 mm were researched. A variable diameter internal inspection robot was developed for horizontal pipe section, vertical pipe section, elbows, and reducing joints. Three independent track drive modules supported by connecting rods was used to adapt to different pipe diameters and crawling in different postures. A flexible sliding mechanism was used to adapt to small changes of pipe diameter and improve obstacle crossing ability. The pressure between the track and the pipe wall was obtained by several membrane pressure sensors, which was used to control the robot's posture in a closed loop. The experimental results showed that the robot has good adaptability to the environment of industrial pipeline inspection. It could pass horizontal, vertical, elbow and variable diameter pipe sections smoothly, and could carry various inspection modules to inspect industrial pipelines.
中图分类号 TG115.28 DOI 10.11973/wsjc202103004
所属栏目 2020远东无损检测新技术论坛论文精选
基金项目 浙江省质量基础建设项目(20190111);浙江省质监系统科研计划项目(20170123)
收稿日期 2020/11/20
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备注凌张伟(1982-),男,博士,正高级工程师,主要从事特种设备检验检测技术的研究及装置开发工作
引用该论文: LING Zhangwei,KONG Shuai,CHEN Yonggui,MIAO Cunjian,GUO Weican. Variable diameter internal inspection robot for industrial pipelines[J]. Nondestructive Testing, 2021, 43(3): 17~20
凌张伟,孔帅,陈永贵,缪存坚,郭伟灿. 工业管道可变径内检测机器人[J]. 无损检测, 2021, 43(3): 17~20
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参考文献
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【2】库伟转, 李龙.压力管道(工业管道)设计浅析[J]. 山东化工,2019,48(8):153-154.
【3】凌张伟, 缪存坚,唐萍,等. 工业管道内检测机器人及其变径技术的研究进展[J].焊管,2020,43(3):31-34.
【4】TǍTAR O, CIREBEA C, ALUTEI A, et al. The design of adaptable indoor pipeline inspection robots[C]//2010 IEEE International Conference on Automation. Cluj-napoca:IEEE, 2010.
【5】LIM H, OHKI T. Development of pipe inspection robot[C]//2009 ICCAS-SICE.Canberra:IEEE, 2009.
【6】SCHEMPF H, MUTSCHLER E, GAVAERT A, et al. Visual and nondestructive evaluation inspection of live gas mains using the Explore family of pipe robots[J]. Journal of Field Robotics,2010,27(3):217-249.
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