Fracture Causes of Dissimilar Steel Welded Joint of Platen Superheater in a Boiler
摘 要
某亚临界电站锅炉屏式过热器异种钢焊接接头在运行过程中发生断裂。通过宏观观察、化学成分分析、力学性能试验、金相检验、微观分析等方法,对该异种钢焊接接头的断裂原因进行了分析。结果表明:屏式过热器接头两边母材蠕变强度差较大引起了该异种钢焊接接头的早期失效,同时焊接质量及成形不佳,焊接接头受到膨胀热应力、焊接残余应力、温度波动热疲劳等因素影响加速了此过程,最终导致该异种钢焊接接头断裂。
Abstract
The dissimilar steel welded joint of platen superheater of a subcritical power plant boiler fractured during operation. The fracture causes of the dissimilar steel welded joint were analyzed by means of macroscopic observation, chemical composition analysis, mechanical property test, metallographic examination and microscopic analysis. The results show that the difference of creep strength between the base metal on both sides of the platen superheater joint was large, which caused the early failure of the dissimilar steel welded joint. At the same time, the welding quality and forming were poor, and the welding joint was affected by expansion thermal stress, welding residual stress and temperature fluctuation thermal fatigue accelerated the process, which eventually led to the fracture of the dissimilar steel welded joint.
中图分类号 TG115 DOI 10.11973/lhjy-wl202104011
所属栏目 质量控制与失效分析
基金项目
收稿日期 2020/5/30
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备注李万超(1987-),男,工程师,主要从事锅炉耐热钢的应用研究及失效分析工作,wanchaol@126.com
引用该论文: LI Wanchao,XU Hang,LIANG Baoqi. Fracture Causes of Dissimilar Steel Welded Joint of Platen Superheater in a Boiler[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2021, 57(4): 43~47
李万超,徐航,梁宝琦. 某锅炉屏式过热器异种钢焊接接头断裂原因[J]. 理化检验-物理分册, 2021, 57(4): 43~47
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参考文献
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【2】PARKER J D, STRATFORD G C. Review of factors affecting condition assessment of nickel based transition joints[J].Science and Technology of Welding and Joining,1999,4(1):31-32.
【3】陈鑫,蔡文河,张坤,等.火电厂异种钢焊接接头早期失效研究现状[J].焊接,2018(2):19-25.
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