磁场作用下镍基高温合金定向凝固的研究进展
Recent Progress on Directional Solidification of Nickel-BasedSuperalloys with Magnetic Field
摘 要
磁场控制定向凝固为制备高质量合金及铸件提供了新的途径，对提高产品冶金质量、发展新的制备工艺具有重要意义。概述了近年来磁场作用下镍基高温合金定向凝固的主要研究进展，介绍了磁场与金属导电熔体间的几种典型效应，系统总结了静磁场、交变磁场、脉冲磁场和行波磁场作用下镍基高温合金定向凝固组织的演变规律，磁场对杂晶等典型凝固缺陷的影响以及磁场对高温合金蠕变性能的影响，探讨了不同类型磁场作用下凝固组织和缺陷的形成机制。最后，对高温合金磁场定向凝固技术的发展趋势和突破点进行了展望。
镍基高温合金
定向凝固
显微组织
蠕变性能
magnetic field
nickel-based superalloy
directional solidification
microstructure
creep property
Abstract
Magnetic field-controlled directional solidification provides a new route to prepare high-quality alloys and castings, and is of great significance for improving the metallurgical quality of products and developing new preparation techniques. The main research progress on the directional solidification of nickel-based superalloys under magnetic field in recent years is summarized. Several typical effects between magnetic field and metal conductive melt are described. The revolution of the directional solidification structures of nickel-based superalloys under static magnetic field, alternating magnetic field, pulsed magnetic field and traveling magnetic field, and the influence of magnetic field on typical solidification defects such as stray grains and on the creep properties of superalloys are systematically summarized. The formation mechanisms of solidification structures and defects under different types of magnetic fields are discussed. Finally, the development trend and breakthrough points of directional solidification of superalloys under magnetic field are prospected.
中图分类号 TG146.1 DOI 10.11973/jxgccl202105001
所属栏目 综述
基金项目 国家自然科学基金资助项目（51690163；51331005）
收稿日期 2021/3/2
修改稿日期 2021/4/13
网络出版日期
作者单位点击查看
备注赵勇(1995-),男,陕西汉中人,博士研究生
引用该论文: ZHAO Yong,SU Haijun,ZHANG Jun,LIU Lin,FU Hengzhi. Recent Progress on Directional Solidification of Nickel-BasedSuperalloys with Magnetic Field[J]. Materials for mechancial engineering, 2021, 45(5): 1～7
赵勇,苏海军,张军,刘林,傅恒志. 磁场作用下镍基高温合金定向凝固的研究进展[J]. 机械工程材料, 2021, 45(5): 1～7
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参考文献
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【40】ZHANG K L,LI Y J,YANG Y S.Influence of the low voltage pulsed magnetic field on the columnar-to-equiaxed transition during directional solidification of superalloy K4169[J].Journal of Materials Science & Technology,2020,48:9-17.
【41】ZHANG K L,LI Y J,YANG Y S.Simulation of the influence of pulsed magnetic field on the superalloy melt with the solid-liquid interface in directional solidification[J].Acta Metallurgica Sinica (English Letters),2020,33(10):1442-1454.
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【3】YUAN Y,KAWAGISHI K,KOIZUMI Y,et al.Creep deformation of a sixth generation Ni-base single crystal superalloy at 800℃[J].Materials Science and Engineering:A,2014,608:95-100.
【4】BRUNDIDGE C L,DRASEK D,WANG B,et al.Structure refinement by a liquid metal cooling solidification process for single-crystal nickel-base superalloys[J].Metallurgical and Materials Transactions A,2012,43(3):965-976.
【5】GAO S F,LIU L,WANG N,et al.Grain selection during casting Ni-base,single-crystal superalloys with spiral grain selector[J].Metallurgical and Materials Transactions A,2012,43(10):3767-3775.
【6】WANG F,MA D X,BOGNER S,et al.Comparative study of the segregation behavior and crystallographic orientation in a nickel-based single-crystal superalloy[J].Journal of Alloys and Compounds,2015,647:528-532.
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【8】马德新.高温合金叶片单晶凝固技术的新发展[J].金属学报,2015,51(10):1179-1190. MA D X.Development of single crystal solidification technology for production of superalloy turbine blades[J].Acta Metallurgica Sinica,2015,51(10):1179-1190.
【9】LIU L,HUANG T W,ZHANG J,et al.Microstructure and stress rupture properties of single crystal superalloy CMSX-2 under high thermal gradient directional solidification[J].Materials Letters,2007,61(1):227-230.
【10】XUAN W D,REN Z M,LI C J.Effect of a high magnetic field on microstructures of Ni-based superalloy during directional solidification[J].Journal of Alloys and Compounds,2015,620:10-17.
【11】HOLT R T,WALLACE W.Impurities and trace elements in nickel-base superalloys[J].International Metals Reviews,1976,21(1):1-24.
【12】ROSA R,COLOMBINI E,VERONESI P,et al.Microwave ignited combustion synthesis as a joining technique for dissimilar materials[J].Journal of Materials Engineering and Performance,2012,21(5):725-732.
【13】HIRATA H,HOSHIKAWA K.Silicon crystal growth in a cusp magnetic field[J].Journal of Crystal Growth,1989,96(4):747-755.
【14】SERIES R W,HURLE D T J.The use of magnetic fields in semiconductor crystal growth[J].Journal of Crystal Growth,1991,113(1/2):305-328.
【15】玄伟东.高温合金定向凝固杂晶形成规律及其控制研究[D].上海:上海大学,2013. XUAN W D.Investigation on formation and control of stray grains in directionally solidified Ni-based superalloy[D].Shanghai:Shanghai University,2013.
【16】金文中,李素芳,李廷举,等.复合电磁场作用下高温合金锭的真空熔铸技术研究[J].稀有金属材料与工程,2015,44(6):1546-1549. JIN W Z,LI S F,LI T J,et al.Vacuum casting of superalloy ingots with multi-electromagnetic field[J].Rare Metal Materials and Engineering,2015,44(6):1546-1549.
【17】UTECH H P,FLEMINGS M C.Elimination of solute banding in indium antimonide crystals by growth in a magnetic field[J].Journal of Applied Physics,1966,37(5):2021-2024.
【18】玄伟东,任忠鸣,李传军,等.纵向磁场对不同尺寸定向凝固高温合金DZ417G组织的影响[J].金属学报,2012,48(5):629-635. XUAN W D,REN Z M,LI C J,et al.Effect of longitudinal magnetic field on the microstructure of directionally solidified superalloy DZ417G with different sizes[J].Acta Metallurgica Sinica,2012,48(5):629-635.
【19】SHERCLIFF J A.Thermoelectric magnetohydrodynamics[J].Journal of Fluid Mechanics,1979,91(2):231-251.
【20】郭硕鸿.电动力学[M].3版.北京:高等教育出版社,2008:110-111. GUO S H.Electrodynamics[M].3rd ed.Beijing:Higher Education Press,2008:110-111.
【21】林建忠,阮晓东,陈邦国,等.流体力学[M].北京:清华大学出版社,2005:81-88. LIN J Z,RUAN X D,CHEN B G,et al.Fluid mechanics[M].Beijing:Tsinghua University Press,2005:81-88.
【22】ZHANG T,REN W L,DONG J W,et al.Effect of high magnetic field on the primary dendrite arm spacing and segregation of directionally solidified superalloy DZ417G[J].Journal of Alloys and Compounds,2009,487(1/2):612-617.
【23】REN W L,ZHANG T,REN Z M,et al.A dramatic increase in dendrite number for directionally solidified superalloy DZ417G with a strong static magnetic field[J].Materials Letters,2009,63(3/4):382-385.
【24】XUAN W D,LAN J,LIU H,et al.Effects of a high magnetic field on the microstructure of Ni-based single-crystal superalloys during directional solidification[J].Metallurgical and Materials Transactions A,2017,48(8):3804-3813.
【25】YU J B,DU D F,REN Z M,et al.Influence of an axial magnetic field on microstructures and alignment in directionally solidified Ni-based superalloy[J].ISIJ International,2017,57(2):337-342.
【26】LI X,REN Z M,WANG J,et al.Influence of a weak static magnetic field on the primary dendrite arm spacing of a directionally solidified Ni-based superalloy[J].Materials Letters,2012,67(1):205-209.
【27】LI X,FAUTRELLE Y,GAGNOUD A,et al.Effect of a weak transverse magnetic field on solidification structure during directional solidification[J].Acta Materialia,2014,64:367-381.
【28】董建文,任忠鸣,任维丽,等.横向磁场对镍基高温合金定向凝固组织的影响[J].金属学报,2010,46(1):71-76. DONG J W,REN Z M,REN W L,et al.Effect of horizontal magnetic field on the microstructure of directionally solidified Ni-based superalloy[J].Acta Metallurgica Sinica,2010,46(1):71-76.
【29】XU Y,WANG T,WANG F,et al.Influence of lower frequency electromagnetic field on dendritic crystal growth in special alloys[J].Journal of Crystal Growth,2017,468:506-509.
【30】REN W L,LU L,YUAN G Z,et al.The effect of magnetic field on precipitation phases of single-crystal nickel-base superalloy during directional solidification[J].Materials Letters,2013,100:223-226.
【31】LI X,WANG J,ZHANG J,et al.Directional solidification microstructure of a Ni-based superalloy:Influence of a weak transverse magnetic field[J].Materials,2015,8(6):3428-3441.
【32】XUAN W D,LAN J,ZHAO D K,et al.Effect of a high magnetic field on γ' phase for Ni-based single crystal superalloy during directional solidification[J].Metallurgical and Materials Transactions B,2018,49(4):1919-1924.
【33】WANG F,MA D X,MAO Y R,et al.Influence of the size effect on the microstructures of the DWDS- and bridgman-solidified single-crystal CMSX-4 superalloy[J].Metallurgical and Materials Transactions B,2016,47(1):76-84.
【34】XUAN W D,REN Z M,LI C J.Experimental evidence of the effect of a high magnetic field on the stray grains formation in cross-section change region for Ni-based superalloy during directional solidification[J].Metallurgical and Materials Transactions A,2015,46(4):1461-1466.
【35】XUAN W D,LIU H,LI C J,et al.Effect of a high magnetic field on microstructures of Ni-based single crystal superalloy during seed melt-back[J].Metallurgical and Materials Transactions B,2016,47(2):828-833.
【36】XUAN W D,LIU H,LAN J,et al.Effect of a transverse magnetic field on stray grain formation of Ni-based single crystal superalloy during directional solidification[J].Metallurgical and Materials Transactions B,2016,47(6):3231-3236.
【37】NIU C L,REN W L,DING B,et al.The change of mushy-zone length of a nickel-based single-crystal superalloy during the static-magnetic-field-assisted directional solidification[J].Crystal Research and Technology,2018,53(6):1700187.
【38】刘承林,苏海军,张军,等.电磁场对镍基单晶高温合金组织的影响[J].金属学报,2018,54(10):1428-1434. LIU C L,SU H J,ZHANG J,et al.Effect of electromagnetic field on microstructure of Ni-based single crystal superalloys[J].Acta Metallurgica Sinica,2018,54(10):1428-1434.
【39】LI Y J,TENG Y F,FENG X H,et al.Effects of pulsed magnetic field on microsegregation of solute elements in a Ni-based single crystal superalloy[J].Journal of Materials Science & Technology,2017,33(1):105-110.
【40】ZHANG K L,LI Y J,YANG Y S.Influence of the low voltage pulsed magnetic field on the columnar-to-equiaxed transition during directional solidification of superalloy K4169[J].Journal of Materials Science & Technology,2020,48:9-17.
【41】ZHANG K L,LI Y J,YANG Y S.Simulation of the influence of pulsed magnetic field on the superalloy melt with the solid-liquid interface in directional solidification[J].Acta Metallurgica Sinica (English Letters),2020,33(10):1442-1454.
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