Cause of Tube Burst on High Temperature Superheater of 630 MW Supercritical Boiler
摘 要
某超临界锅炉TP347HFG奥氏体不锈钢高温过热器发生爆管事故,通过宏观观察、化学成分分析、金相检验及力学性能试验等方法,对该高温过热器管的爆裂原因进行了分析。结果表明:该高温过热器管发生了脆性断裂。由于管屏上部集箱内的节流孔尺寸偏小,与设计图纸不符,导致管道内水介质流量偏小,冷却效果差,管壁长期在超温环境中服役。而该钢长期高温运行会在晶界处析出大量的σ相,此外细小的晶粒也促进了σ相的生成,导致材料快速发生老化,降低了高温强度,最终导致爆管。
Abstract
The tube burst accident occurred in the TP347HFG austenitic stainless steel high temperature superheater of a supercritical boiler. The causes of the tube burst were analyzed by means of macro observation, chemical composition analysis, metallographic examination and mechanical property test. The results show that brittle fracture occurred in the high temperature superheater tube. Due to the small size of orifice in header at the upper of tube panel, which was inconsistent with design drawing, causing the water medium flow in the tube was too small, the cooling effect was poor, and the tube wall serviced in over temperature environment for a long time. However, the steel precipitated a lot of σ phase at the grain boundary due to long-term high temperature operation, and the fine grains also promoted the formation of σ phase, which led rapid aging of material and reduced the high temperature strength, finally led to tube burst.
中图分类号 TG113 DOI 10.11973/lhjy-wl202105016
所属栏目 质量控制与失效分析
基金项目
收稿日期 2021/1/26
修改稿日期
网络出版日期
作者单位点击查看
联系人作者张健(zjhf0522@163.com)
备注杨平(1979-),男,工程师,主要从事电站材料监督及失效分析工作,18427009@qq.com
引用该论文: YANG Ping,ZHANG Jian. Cause of Tube Burst on High Temperature Superheater of 630 MW Supercritical Boiler[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2021, 57(5): 66~70
杨平,张健. 630 MW超临界锅炉高温过热器管爆管原因[J]. 理化检验-物理分册, 2021, 57(5): 66~70
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】蒙新明, 张路,赖云亭,等.某超临界机组锅炉过热器管爆管原因分析[J].理化检验(物理分册),2015,51(5):353-357.
【2】刘杰,赵永峰,刘翔,等.600 MW超临界锅炉TP347H高温过热器管爆管的显微分析[J].热加工工艺,2020,49(2):159-162.
【3】曾小立.330 MW锅炉高温过热器爆管的原因分析及预防[J].能源与节能,2017(3):78-79.
【4】杨峰,崔玮,韩福全.火电厂锅炉水冷壁管横向裂纹开裂原因分析[J].热加工工艺,2011,40(5):189-191.
【5】赵林松,赵彦芬,张路.某电厂锅炉高温过热器爆管原因分析[J].理化检验(物理分册),2019,55(3):214-217.
【6】晏嘉陵.600 MW超临界电站锅炉末级过热器管爆裂失效分析[J].理化检验(物理分册),2017,53(6):445-448.
【7】CHASTELL D J, FLEWITT P E J. The formation of the σ phase during long term high temperature creep of type 316 austenitic stainless steel[J].Materials Science and Engineering,1979,38(2):153-162.
【8】包文东,郑坊平,崔雄华,等.超临界锅炉末级过热器T91钢管爆管原因分析及预防措施[J].理化检验(物理分册),2012,48(10):704-707.
【9】祝毅,杨宁,徐耀良,等.600 MW超临界锅炉过热器爆管原因及改进措施[J].华东电力,2011,39(8):1340-1342.
【2】刘杰,赵永峰,刘翔,等.600 MW超临界锅炉TP347H高温过热器管爆管的显微分析[J].热加工工艺,2020,49(2):159-162.
【3】曾小立.330 MW锅炉高温过热器爆管的原因分析及预防[J].能源与节能,2017(3):78-79.
【4】杨峰,崔玮,韩福全.火电厂锅炉水冷壁管横向裂纹开裂原因分析[J].热加工工艺,2011,40(5):189-191.
【5】赵林松,赵彦芬,张路.某电厂锅炉高温过热器爆管原因分析[J].理化检验(物理分册),2019,55(3):214-217.
【6】晏嘉陵.600 MW超临界电站锅炉末级过热器管爆裂失效分析[J].理化检验(物理分册),2017,53(6):445-448.
【7】CHASTELL D J, FLEWITT P E J. The formation of the σ phase during long term high temperature creep of type 316 austenitic stainless steel[J].Materials Science and Engineering,1979,38(2):153-162.
【8】包文东,郑坊平,崔雄华,等.超临界锅炉末级过热器T91钢管爆管原因分析及预防措施[J].理化检验(物理分册),2012,48(10):704-707.
【9】祝毅,杨宁,徐耀良,等.600 MW超临界锅炉过热器爆管原因及改进措施[J].华东电力,2011,39(8):1340-1342.
相关信息