High Temperature Chlorine Corrosion Resistance of Organopolysilazane Precursor Ceramic Coating
摘 要
在TP347不锈钢片表面制备了有机聚硅氮烷先驱体陶瓷涂层,对有无涂层试样分别进行高温HCl气体和KCl堆盐腐蚀试验,并采用增重法对试样的腐蚀质量增加曲线进行分析。结果表明:制得的涂层表面均匀致密,与基体紧密连接;在500,525,550 ℃ HCl气体中,涂层试样的腐蚀速率较空白试样的均有所降低;在KCl堆盐中,无涂层试样的质量随时间的延长呈先增加后减小的趋势,涂层试样的耐蚀性较好,且在500 ℃下基体内部未检测到Cl元素,在550 ℃下基体内部Cl含量较高,表明Cl-逐渐向试样内部扩散;服役温度在涂层玻璃粉软化温度以下时,涂层可有效阻隔Cl-扩散至基体内部,提高涂层的保护性能。
Abstract
An organopolysilazane precursor ceramic coating was prepared on the surface of TP347 stainless steel sheet. High-temperature HCl gas and KCl heap salt corrosion tests were performed on coated and uncoated samples, and the corrosion mass increase curves of the samples were analyzed by weight gain method. The results show that the prepared coating had a uniform and compact surface and was closely connected with the substrate. In the HCl gas at 500, 525, 550 ℃, the corrosion rates of the coated samples were lower than that of the blank samples. In the KCl heap salt, the mass of the uncoated samples increased first and then decreased with the extension of time. The corrosion resistance of the coated samples was relatively good, and no Cl element was detected in the substrate at 500 ℃. The Cl content in the matrix was high at 550 ℃, indicating that Cl- gradually diffused into the samples. When the service temperature was below the softening temperature of the coating glass powder, the coating could effectively block the diffusion of Cl- into the substrate, improving the protective performance of the coating.
中图分类号 TK08 DOI 10.11973/fsyfh-202106002
所属栏目 试验研究
基金项目 浙江省大学生科技创新活动计划暨新苗人才计划(2018R409036);国家级大学生创新创业训练计划(201810356047X);浙江省自然科学基金(LQ20E060005)
收稿日期 2019/7/10
修改稿日期
网络出版日期
作者单位点击查看
引用该论文: WANG Jie,TONG Shiqi,WANG Jinqing,YANG Songjie,QIAN Peihao,WANG Zhimeng,CHI Zuohe. High Temperature Chlorine Corrosion Resistance of Organopolysilazane Precursor Ceramic Coating[J]. Corrosion & Protection, 2021, 42(6): 8
共有人对该论文发表了看法,其中:
人认为该论文很差
人认为该论文较差
人认为该论文一般
人认为该论文较好
人认为该论文很好
参考文献
【1】中华人民共和国国家统计局. 中国统计年鉴(2017)[M]. 北京:中国统计出版社,2017.
【2】杨波,钟志强,黄巧贤,等. 垃圾焚烧锅炉的高温氯腐蚀研究进展[J]. 广东电力,2016,29(6):5-11,17.
【3】吴峰. 高温氯腐蚀的特点[J]. 电站系统工程,2003,19(1):13-15.
【4】张英民,尚晓博,李开明,等. 城市生活垃圾处理技术现状与管理对策[J]. 生态环境学报,2011,20(2):389-396.
【5】张楠. 垃圾焚烧炉换热器高温腐蚀实验研究[D]. 天津:天津大学,2016.
【6】李远士,牛焱,刘刚,等. 金属材料在垃圾焚烧环境中的高温腐蚀[J]. 腐蚀科学与防护技术,2000,12(4):224-227.
【7】李建三,刘洋,袁周. 3种介质对T92钢高温腐蚀行为的影响[J]. 腐蚀与防护,2018,39(6):437-442.
【8】SŁANIA J,SACHARZ-SZEWCZYK A. Protective coatings in the power boilers which are used to combust waste-surfacing anticorrosive layers[J]. Archives of Metallurgy and Materials,2016,61(2A):599-606.
【9】王超,朱冬梅,周万城,等. 填料辅助先驱体转化法制备陶瓷基复合材料的研究进展[J]. 材料导报,2014,28(17):145-150.
【10】王进卿,池作和,袁益超,等. 锅炉受热面复合陶瓷涂层抗高温SO2腐蚀性能[J]. 化工学报,2017,68(11):4221-4228.
【11】SHAN X,WEI L Q,ZHANG X M,et al. A protective ceramic coating to improve oxidation and thermal shock resistance on CrMn alloy at elevated temperatures[J]. Ceramics International,2015,41(3):4706-4713.
【12】SEIFERT M,TRAVITZKY N,KRENKEL W,et al. Multiphase ceramic composites derived by reaction of Nb and SiCN precursor[J]. Journal of the European Ceramic Society,2014,34(8):1913-1921.
【13】COLOMBO P,MERA G,RIEDEL R,et al. Polymer-derived ceramics:40 years of research and innovation in advanced ceramics[J]. Journal of the American Ceramic Society,2010,93(7):1805-1837.
【14】TORREY J D,BORDIA R K. Processing of polymer-derived ceramic composite coatings on steel[J]. Journal of the American Ceramic Society,2008,91(1):41-45.
【15】CARLSSON D J,ROOVERS J,WORSFOLD D J,et al. Synthesis of polycarbosilanes as precursors for silicon-carbide ceramics[J]. Polymer Preprints,1990,31(2):268-69.
【16】NECKEL L J R,WEISS A G,MOTZ G,et al. Particle-filled polysilazane coatings for steel protection[J]. Advanced Materials Research,2014,975:149-153.
【17】GVNTHNER M,KRAUS T,DIERDORF A,et al. Advanced coatings on the basis of Si(C)N precursors for protection of steel against oxidation[J]. Journal of the European Ceramic Society,2009,29(10):2061-2068.
【18】BARROSO G S,KRENKEL W,MOTZ G. Low thermal conductivity coating system for application up to 1000℃ by simple PDC processing with active and passive fillers[J]. Journal of the European Ceramic Society,2015,35(12):3339-3348.
【19】SCHVTZ A,GVNTHNER M,MOTZ G,et al. High temperature (salt melt) corrosion tests with ceramic-coated steel[J]. Materials Chemistry and Physics,2015,159:10-18.
【20】REDDY A S S,KITYK I V,KUMAR V R,et al. Third order nonlinear optical effects of ZnO-ZrO2-B2O3 glass ceramics embedded with ZnZrO3 perovskite crystal phases[J]. Journal of Materials Science:Materials in Electronics,2017,28(21):16403-16414.
【21】ZAHS A,SPIEGEL M,GRABKE H J. Chloridation and oxidation of iron,chromium,nickel and their alloys in chloridizing and oxidizing atmospheres at 400- 700℃[J]. Corrosion Science,2000,42(6):1093-1122.
【2】杨波,钟志强,黄巧贤,等. 垃圾焚烧锅炉的高温氯腐蚀研究进展[J]. 广东电力,2016,29(6):5-11,17.
【3】吴峰. 高温氯腐蚀的特点[J]. 电站系统工程,2003,19(1):13-15.
【4】张英民,尚晓博,李开明,等. 城市生活垃圾处理技术现状与管理对策[J]. 生态环境学报,2011,20(2):389-396.
【5】张楠. 垃圾焚烧炉换热器高温腐蚀实验研究[D]. 天津:天津大学,2016.
【6】李远士,牛焱,刘刚,等. 金属材料在垃圾焚烧环境中的高温腐蚀[J]. 腐蚀科学与防护技术,2000,12(4):224-227.
【7】李建三,刘洋,袁周. 3种介质对T92钢高温腐蚀行为的影响[J]. 腐蚀与防护,2018,39(6):437-442.
【8】SŁANIA J,SACHARZ-SZEWCZYK A. Protective coatings in the power boilers which are used to combust waste-surfacing anticorrosive layers[J]. Archives of Metallurgy and Materials,2016,61(2A):599-606.
【9】王超,朱冬梅,周万城,等. 填料辅助先驱体转化法制备陶瓷基复合材料的研究进展[J]. 材料导报,2014,28(17):145-150.
【10】王进卿,池作和,袁益超,等. 锅炉受热面复合陶瓷涂层抗高温SO2腐蚀性能[J]. 化工学报,2017,68(11):4221-4228.
【11】SHAN X,WEI L Q,ZHANG X M,et al. A protective ceramic coating to improve oxidation and thermal shock resistance on CrMn alloy at elevated temperatures[J]. Ceramics International,2015,41(3):4706-4713.
【12】SEIFERT M,TRAVITZKY N,KRENKEL W,et al. Multiphase ceramic composites derived by reaction of Nb and SiCN precursor[J]. Journal of the European Ceramic Society,2014,34(8):1913-1921.
【13】COLOMBO P,MERA G,RIEDEL R,et al. Polymer-derived ceramics:40 years of research and innovation in advanced ceramics[J]. Journal of the American Ceramic Society,2010,93(7):1805-1837.
【14】TORREY J D,BORDIA R K. Processing of polymer-derived ceramic composite coatings on steel[J]. Journal of the American Ceramic Society,2008,91(1):41-45.
【15】CARLSSON D J,ROOVERS J,WORSFOLD D J,et al. Synthesis of polycarbosilanes as precursors for silicon-carbide ceramics[J]. Polymer Preprints,1990,31(2):268-69.
【16】NECKEL L J R,WEISS A G,MOTZ G,et al. Particle-filled polysilazane coatings for steel protection[J]. Advanced Materials Research,2014,975:149-153.
【17】GVNTHNER M,KRAUS T,DIERDORF A,et al. Advanced coatings on the basis of Si(C)N precursors for protection of steel against oxidation[J]. Journal of the European Ceramic Society,2009,29(10):2061-2068.
【18】BARROSO G S,KRENKEL W,MOTZ G. Low thermal conductivity coating system for application up to 1000℃ by simple PDC processing with active and passive fillers[J]. Journal of the European Ceramic Society,2015,35(12):3339-3348.
【19】SCHVTZ A,GVNTHNER M,MOTZ G,et al. High temperature (salt melt) corrosion tests with ceramic-coated steel[J]. Materials Chemistry and Physics,2015,159:10-18.
【20】REDDY A S S,KITYK I V,KUMAR V R,et al. Third order nonlinear optical effects of ZnO-ZrO2-B2O3 glass ceramics embedded with ZnZrO3 perovskite crystal phases[J]. Journal of Materials Science:Materials in Electronics,2017,28(21):16403-16414.
【21】ZAHS A,SPIEGEL M,GRABKE H J. Chloridation and oxidation of iron,chromium,nickel and their alloys in chloridizing and oxidizing atmospheres at 400- 700℃[J]. Corrosion Science,2000,42(6):1093-1122.
相关信息