Collision Failure Simulation of Spotweld of DP590 High-Strength Steel Considering Welding Heat-Affected Zone
摘 要
通过焊点撕裂试验(搭接拉剪、剥离拉伸和KS-II拉伸),研究了DP590高强钢焊点在不同受力条件下的碰撞失效力学响应;提出了考虑弯矩传递和焊接热影响区的焊点建模方法,基于DP590钢的CrachFEM材料模型,通过焊点撕裂试验结果与仿真结果对标,获得了热影响区CrachFEM材料模型的修正系数,通过子系统三点弯曲压溃试验,对仿真结果进行验证。结果表明:焊点试样均在热影响区发生撕裂;子系统试验得到的力-位移曲线与仿真结果具有较好的一致性,仿真和试验获得的失效载荷相对误差在1%以内,说明提出的焊点失效模拟方法可以较准确地预测DP590高强钢焊点的碰撞失效行为。
Abstract
By spotweld tearing tests (lap-shear tension, coach-peel tension and KS-Ⅱ tension), the collision failure mechanical response of DP590 high-strength steel spotweld under different stress conditions was studied. The spotweld modeling method was proposed by considering bending moment transmission and welding heat-affected zone. With the CrachFEM material model of DP590 steel and by the benchmarking of the spotweld tearing test results and simulation, the correction coefficients of the CrachFEM material model for the heat-affected zone were obtained. The simulation was verified by three-point bending crush tests of the subsystem. The results show that all the spotweld samples were torn in the heat-affected zone. The force-displacement curve obtained by the subsystem test was in good agreement with the simulation, and the relative error of the failure load obtained by the simulation and the test was below 1%, indicating that the proposed spotweld failure simulation method could accurately predict the collision failure behavior of DP590 high-strength steel spotweld.
中图分类号 TG424 DOI 10.11973/jxgccl202107011
所属栏目 物理模拟与数值模拟
基金项目
收稿日期 2020/3/25
修改稿日期 2021/1/15
网络出版日期
作者单位点击查看
备注郑颢(1982-),男,广东广州人,工程师,硕士
引用该论文: ZHENG Hao,OUYANG Jun,WANG Yuchao,LI Wei,LIU Heng,ZENG Zicong,LIU Yanmei. Collision Failure Simulation of Spotweld of DP590 High-Strength Steel Considering Welding Heat-Affected Zone[J]. Materials for mechancial engineering, 2021, 45(7): 57~62
郑颢,欧阳俊,王玉超,李伟,刘衡,曾子聪,刘彦梅. 考虑焊接热影响区的DP590高强钢焊点碰撞失效模拟[J]. 机械工程材料, 2021, 45(7): 57~62
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参考文献
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【3】杨济匡, 叶映台, 彭倩, 等. 实体单元焊点模型在前纵梁碰撞仿真中的应用[J]. 吉林大学学报(工学版), 2011, 41(6):542-548. YANG J K, YE Y T, PENG Q, et al. Application of spot weld model using solid element in simulation of front longitudinal beam crash[J]. Journal of Jilin University (Engineering and Technology Edition), 2011, 41(6):542-548.
【4】李萌, 毛博文, 王武荣, 等. 基于KSⅡ试验的焊点失效模拟研究[J]. 上海交通大学学报, 2013, 47(12):1823-1827. LI M, MAO B W, WANG W R, et al. Simulation of spot weld failure based on KSⅡ test[J]. Journal of Shanghai Jiaotong University, 2013, 47(12):1823-1827.
【5】SEEGER F, MICHEL G, BLANQUET M. Investigation of spot weld behavior using detailed modeling technique[C]//LS-DYNA Anwenderforum. Bamberg:[s.n.], 2008.
【6】郭子涛, 舒开鸥, 高斌, 等. 基于J-C模型的Q235钢的失效准则[J]. 爆炸与冲击, 2018, 38(6):1325-1332. GUO Z T, SHU K O, GAO B, et al. J-C model based failure criterion and verification of Q235 steel[J]. Explosion and Shock Waves, 2018, 38(6):1325-1332.
【7】邓云飞, 张永, 张伟岐, 等. 断裂准则对TC4钛合金板抗卵形头弹冲击的影响[J]. 中国机械工程, 2019, 30(19):2378-2384. DENG Y F, ZHANG Y, ZHANG W Q, et al. Effects of fracture criterion on TC4 titanium alloy plates against impacts of ogival-nosed projectiles[J]. China Mechanical Engineering, 2019, 30(19):2378-2384.
【8】贾哲, 穆磊, 臧勇. 金属塑性成形中的韧性断裂微观机理及预测模型的研究进展[J]. 工程科学学报, 2018, 40(12):1454-1467. JIA Z, MU L, ZANG Y. Research progress on the micro-mechanism and prediction models of ductile fracture in metal forming[J]. Chinese Journal of Engineering, 2018, 40(12):1454-1467.
【9】张迎军, 涂金刚, 张林波, 等. 可脱落式前副车架结构仿真与试验[J]. 计算机辅助工程, 2017, 26(4):32-38. ZHANG Y J, TU J G, ZHANG L B, et al. Simulation and test for detachable front sub-frame structure[J]. Computer Aided Engineering, 2017, 26(4):32-38.
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